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Airnov To Launch Pioneering, Sustainable Hat-b Vial At Upcoming Aacc Event

Airnov To Launch Pioneering, Sustainable Hat-b Vial At Upcoming Aacc Event

  • HAT-B is a sustainable vial solution for the diagnostic and nutraceutical markets
  • Airnov will also be showcasing the wider HAT product range, as well as packets and tablets
  • 2022 AACC scheduled to take place on July 26-28 in Chicago, USA

Airnov Healthcare Packaging, a global leader in controlled atmosphere packaging, will be launching a brand-new product and showcasing its diagnostic portfolio at the upcoming AACC event in Chicago, set to take place on July 26-28.

HAT-B is the latest addition to Airnov’s HAT range of products which carries numerous sustainable features. These include a reduction of plastic usage, adjustable desiccant quantity and versatile sorbent material to fit stability requirements. No desiccant needs to be dropped in this packaging.

The vial, suitable for the diagnostics and nutraceutical markets, is available in two sizes to fit all customer needs. It provides an easy grasp and high in-use efficiency: the desiccant location at the bottom of the tube guarantees the closest position to the reactive part of the test strips for an optimal in-use efficiency.

Mélissa Plantier, Product Line Manager at Airnov, commented: “This is one of our most advanced sustainable products to date and is very simple for customers to incorporate into their manufacturing processes. It is compatible with automated filling lines, can use all type of desiccants and is “food-contact” compliant, as the desiccant does not touch the payload.”

Alongside HAT-B, Airnov will also be exhibiting a range of other products, including HAT-SNAP with tamper evidence features and HAT-IN, which integrates ADP (advanced desiccant polymer) technology into the vial itself to provide a high moisture barrier.

Furthermore, the company has a range of packet solutions made from multiple types of materials such as Tyvek and other industry-approved nonwovens – these are available in sizes from ¼ gram all the way up to 10 grams with a choice of various desiccants.

AACC attendees will also be able to see Airnov’s selection of molecular sieve tablets, again available in multiple sizes, shapes and coatings to suit every customers’ needs. These are ideal solutions for use in diagnostic tests and other medical devices where space is limited but total moisture protection is required.

Nicolas Martinez, Product Line Manager at Airnov added: “We welcome visitors to AACC to visit us at booth 3758. With 65 years of experience producing the highest-quality and active packaging of the future, we are excited to showcase our latest innovations, catch up with stakeholders and make new introductions.”

ETO Motors strengthens support for women empowerment, will benefit over 300 women of Delhi

ETO Motors strengthens support for women empowerment, will benefit over 300 women of Delhi

  • Delhi Metro Rail Corp. awards over 300 permits to ETO Motors
  • The first phase of over 50 E-auto fleet operations would begin from August 2022
  • E-Autos to be driven by women

ETO Motors, India’s No. 1 EMaaS (Electric Mobility as a Service) Company with its unique 360-degrees Electric Mobility business model, has planned to deploy electric autos as last-mile connectivity to commuters driven by women at the Metro Stations in Delhi from August 2022 onwards. The Company thrives on the 3E Principles of Environment, Employment & Empowerment where women power takes the driver’s seat, offering a service focusing largely on the deployment of clean mobility services that are sustainable. This concept is testament to ETO’s support to women empowerment, gender parity and vibrant communities.

ETO Motors has entered into an agreement with GMR Varalakshmi foundation and MOWO, an NGO promoting safe mobility for women, MOWO to on-board and train women drivers for last mile e-mobility services throughout the Delhi Metros. This initiative of ETO Motors aims to create sustainable income and enhancement opportunities for 300 women earners in the focus geography. The women will be provided with skill enhancement training, continued guidance and help to run e-autos, thereby improving their employability or helping them become micro-entrepreneurs.

After deploying e-ricksaw’s at various Metro stations in the national capital region, another feather in the Company’s already illustrious cap has been the awarding of 300 permits by the Delhi Metro Rail Corporation (DMRC) for running electric autos driven by women drivers to provide last-mile connectivity to its commuters. The e-autos driven by women would be blue and lilac in color to increase visibility from the commuter’s point of view. The first phase of over 50 E-auto fleet operations would begin from August 2022. This is another program by the Company to fast-track the process of transitioning over a hundred thousand drivers to electric vehicles through the captive ‘Green Future’ program.

“Our commitment to empowering women folk is truly unique and is underlined by the fact that ETO Motors has trained 100 young unemployed women to drive electric autos in the 100% electric mobility city of Kevadia in Gujarat. We are now adding 300 electric autos in the Metro Stations in the Delhi, driven by women who will provide last-mile connectivity services to commuters who would use the metro service”, said Mr. Deepankar Tiwari, Non-Executive Vice Chairman.

ETO’s EV charging solution – Thunderbox, will be installed across Delhi at various metro stations, Residential societies, public/semipublic malls etc. This will help all the females to have easy access to the charging points for e2W and e3W addressing driver’s range anxiety

ETO Motors’ lives by its dictum, a ‘Good Move’ and has demonstrated the same by embarking success towards making Environment-Friendly Vehicles for the Country. ETO Motors’ E-Auto, the Trilux 1.0 is the best-in-class 3-Wheeler smart electric vehicle known for its futuristic features like the Safety belt for both passengers and driver, ergonomically adjustable driver seat, Rear Crash Guard, along with the longest wheelbase in the industry and the highest range of over a 100 kms, which makes it the most advanced e-Vehicle for this program.

ETO Motors strengthens support for women empowerment

BOREALIS ANNOUNCES THE START-UP OF NEW ETHANE CRACKER AT ITS JOINT VENTURE BAYSTAR IN PORT ARTHUR, TEXAS

BOREALIS ANNOUNCES THE START-UP OF NEW ETHANE CRACKER AT ITS JOINT VENTURE BAYSTAR IN PORT ARTHUR, TEXAS

Bayport Polymers LLC (“Baystar”), a 50/50 joint venture (JV) between Borealis and TotalEnergies, today announces the start-up of commercial operations of a new ethane cracker with an annual production capacity of one million tons of ethylene.

This almost USD 2 billion project built on the site of the TotalEnergies Refinery in Port Arthur, Texas, represents 14 million hours worked with more than 2,500 workers at peak construction.

The ethylene produced by the cracker will be used as feedstock to supply Baystar’s existing polyethylene (PE) units, as well as a new Borstar® technology polyethylene unit currently under construction in Bayport, Texas.

“I am excited to see the start-up of this new ethane cracker, an important milestone for us as we are expanding our global footprint through Baystar. We are pleased to bring Borealis’ proprietary Borstar® technology to North America for the first time, allowing Baystar to produce enhanced polyethylene products for the most demanding applications,” said Borealis CEO, Thomas Gangl.

The start-up of the new ethane cracker is an important milestone for Baystar becoming a fully integrated polyethylene company. The focus is on growing the polymers market in North America and leveraging the power of partnerships.

The Baystar JV is the translation of the growth ambitions of Borealis and TotalEnergies in the United States. It includes:
The Baystar site in Bayport, Pasadena, Texas – with a 400,000 ton-per-year PE capacity.
The one million ton-per-year ethane cracker at the TotalEnergies Port Arthur Refinery, which now has successfully started operations.
The under-construction 625,000 metric ton-per-year PE unit in Bayport, using the Borealis proprietary Borstar® technology to deliver a broad range of products to help meet the growing global demand for plastic products. The Borstar® process offers simultaneous improvements in production flexibility and environmental performance such as high energy efficiency. Furthermore, Borstar® products excel in sustainability, for example through light-weighting and by enabling incorporation of more than 50% post-consumer recycled materials in some end products.

Web-Seminar: Connecting 3nnovation in End-to-end 3D Printing

Web-Seminar: Connecting 3nnovation in End-to-end 3D Printing

Additive manufacturing or 3D printing has been used for printing prototypes and complex structures in low volumes. The additive manufacturing market is growing and likely to be widely adopted by
diverse industries. Automotive, medical and healthcare industries are the key markets driven in ASEAN.

Aside from customer's high demand, the biggest hurdle in additive manufacturing adoption is not technology. Rather, it is the absence of know-how and best consulting to meet customer's needs.

To address this, KRAIBURG TPE, ARBURG, and ZEISS is inviting you to its “Connecting 3nnovation in End-to-end 3D Printing” collaborative webinar. We will be sharing the key highlights and application possibilities of the 3D printing techniques with TPE. To ensure that your parts meet today’s rising quality demands, you will also discover the advantages of CT technology for evaluating materials with complex and hidden features.

  • Learn why TPE is the preferred material compound with additive  Wide hardness range, from super soft (<10 Shore A) to 66 Shore
    D;
  •  Exemplary product quality that meets various market compliances
    and; international standards for the automotive, consumer, industry
    and medical sectors.

  • Customizable TPEs for various coloring options.manufacturing application, such as:
  •  Low surface friction and surface haptics for varied manufacturing
    requirements.
  • Close to no or low odor and emission, Lightweight, excellent UV,
    and Weather resistance.
  •  Free of latex, PVC, Phthalates, and are recyclable – meeting
    global sustainability efforts and initiatives in reducing carbon
    footprint.
  •  Common TPE applications: gasket sealings and soft-touch part
    applications for handles and; buttons.
  •  As 3D printing technologies evolve, 3D printers adopting an open
    material feed system can now utilize TPE as part of printing jobs
    requiring soft polymers.

Mondi expands capacity in sustainable pet food packaging solutions

Mondi expands capacity in sustainable pet food packaging solutions

  • Mondi to invest nearly €65 million to meet customers’ growing demand for sustainable packaging solutions.
  • Investment strengthens Mondi’s leading position in pet food packaging.
  • Production capacity to be increased at three Consumer Flexibles plants in Austria (Mondi Korneuburg) and Germany (Mondi Halle and Mondi Steinfeld).

Mondi, a global leader in packaging and paper, is investing nearly €65 million in three Consumer Flexibles packaging plants in Europe in order to meet growing customer demand for sustainable pet food packaging solutions. The European pet food market has grown significantly in recent years, driven by a consistent rise in pet ownership. This trend increased during the COVID-19 pandemic and is expected to continue for many years to come.

This project is part of Mondi’s previously announced €1 billion expansionary capital investment programme to accelerate growth in sustainable packaging and will further strengthen its leading position in the pet food packaging market.

Work has already started at Mondi Korneuburg (Austria) and includes investments in new, state-of-the-art machinery and equipment as well as an expanded production area. These changes will lead to a capacity increase, solidifying the site’s position as a market leader in pre-made retort stand-up pouches for wet pet food.

The group is also investing in new, advanced machinery at Mondi Halle and Mondi Steinfeld in Germany, to increase production capacity of sustainable pre-made bag solutions for pet food, as well as home and personal care. This will enable future growth and support customers to switch from multi-layer, non-recyclable packaging to more sustainable alternatives such as mono-material recyclable stand-up pouches and paper-based pre-made bags.

Dirk Gabriel, COO Consumer Flexibles, Mondi says: “We take pride in being an innovative, agile partner for our customers. With this investment, we continue to take the lead in packaging solutions that are sustainable by design, especially in the pet food industry.

This investment also supports our Mondi Action Plan 2030 (MAP2030) sustainability framework which is focused on circular driven solutions, created by empowered people, taking action on climate. With these projects, we’re increasing operational efficiency and reducing our own energy consumption while also connecting our production network.”

Mondi expands capacity in sustainable pet food packaging solutionsMondi expands capacity in sustainable pet food packaging solutions

BRITA selects sustainable styrenics solution from INEOS Styrolution based on biomass balanced styrene from BASF

BRITA selects sustainable styrenics solution from INEOS Styrolution based on biomass balanced styrene from BASF

  • New BRITA water filter jugs made from INEOS Styrolution’s sustainable ECO materials
  • BASF to supply biomass balanced styrene as plastic feedstock
  • Completely certified production process

BRITA, INEOS Styrolution and BASF have announced today that BRITA has selected a range of INEOS Styrolution’s sustainable Terluran® ECO, Styrolution® PS ECO and NAS® ECO materials as materials of choice for its portfolio of water filter jugs. The materials include the recently introduced NAS ECO, a styrene methyl methacrylate (SMMA) material, which is the result of a cooperation between INEOS Styrolution and BASF. It is built on BASF’s production of styrene monomer derived from renewable feedstock based on the mass balance approach. INEOS Styrolution uses the material as feedstock in its production of new sustainable styrenics solutions.

BRITA, known as a leading brand in water filtration, is among the first customers to benefit from INEOS Styrolution’s new sustainable NAS ECO solution. Specifically, the material is used for the production of BRITA’s water filter jugs where it is applied for jug, funnel and lid parts. By using the new materials, BRITA can significantly lower the CO2 footprint without changes of moulding parameters and material performance. The new ECO materials do not cause any interference in BRITA’s production as it is indeed a true plug-in solution that does not require an adaption to BRITA’s production processes.

Meike Rapp, Sustainability Manager for the BRITA Group says: “At BRITA, we constantly look for ways to make our products more sustainable. Hence, we are happy that the new ECO materials for our jugs help us achieve one of our key sustainability goals – to reduce our dependence on fossil-based plastics. They also contribute to further decrease the carbon footprint of some of our key products and help us achieve our strategic goal of shaping sustainable solutions. That the materials are also ISCC plus certified is a great value-add in our consumer communication.”

NAS ECO with significantly reduced CO2 footprint

BASF’s biomass balance (BMB) based styrene is used by INEOS Styrolution in the production of bio-attributed styrenics specialties, mainly transparent styrenics materials such as the company’s NAS® ECO family of SMMA products and the Luran® ECO family of SAN (styrene acrylonitrile copolymer) products.

The BASF and INEOS Styrolution processes within the end-to-end mass balance-based production of the new solution portfolio are certified by ISCC plus.

Udo Mühlhölzer, Business Development Manager/ Global Key Account Manager Electronics & Household EMEA, at INEOS Styrolution comments: “I am excited to be able to offer our customers sustainable styrenics solutions that help them to meet their sustainability goals – and ultimately help our environment.”

Biomass balanced styrene

To produce styrene BMB, BASF replaces fossil resources like naphtha or natural gas with renewable feedstocks derived from organic waste or vegetable oils. It is one way to produce styrene via a mass balance approach. Mass balance is a chain-of-custody model that keeps track of the total amount (e.g., circular or other alternative) of feedstock throughout the production process and ensures a proper allocation to the finished goods.

Raw material and plastic producers like INEOS Styrolution and BASF can thus offer products with a better environmental profile but the same properties as those manufactured from fossil feedstock. The allocation process via the mass balance approach as well as the products are certified by independent auditors. Read more about BASF’s Biomass balance approach (basf.com).

“The mass balance approach, be it based on waste biomass or chemically recycled plastics, helps us to leave fossil resources in the earth and enables a fast transition towards alternative feedstocks,” says Stefanie Kutscher, Head of Business Management Styrene at BASF’s Styrenics Business Europe. “This can only be achieved if the whole value chain takes part.”

Tyre Recycling Solutions (TRS) choose BUSS Compounding Technology to manufacture performance materials from used tires

Tyre Recycling Solutions (TRS) choose BUSS Compounding Technology to manufacture performance materials from used tires

Tyre Recycling Solutions will use BUSS’ Compeo compounding technology to transform end-of-life tires into innovative and valuable compounds. Shutterstock

The Swiss innovator and scale-up company Tyre Recycling Solutions SA (TRS), Préverenges, has chosen BUSS’s COMPEO technology for implementation of their trs Intelligent Compounding concept, which transforms powder products obtained from recycled end-of-life tires into innovative and valuable compounds at industrial scale.

TRS’s performance materials, which require a specific, proprietary compounding process of TPE/TPU based resins with recycled rubber powder, bring a truly green transformation to a wide range of applications – from gaskets, logistics, automotive and construction industry to footwear and 3D printing.

After extensive market and technology research, TRS specialists chose COMPEO compounding technology for its unique combination of powerful, low shear mixing with a conical discharge pump (CDP) unit for pressure build-up.

BUSS’ technical expertise in the handling of elastomers and the possibility of pilot scale production campaigns at the BUSS Campus in Pratteln has helped TRS with the development and evaluation of their innovative products until the commissioning of TRS’ own compounding plant in early 2022.

Both companies are working closely together to grow the product platform globally and install further compounding plants within the TRS licensing universe. The successful implementation of this ground-breaking innovation represents a true, ecologically sound solution to remove the >1.5 billion scrap tires discarded every year worldwide. In some countries, scrap tires still end up into landfills and are often burnt, creating toxic smoke and contaminants leeching into the environment. By compounding the powder from waste car and truck tires obtained by TRS technology into TPE/TPU resins, not only the tire waste is recycled, but performant sustainable materials are generated which add value in a wide range of applications.

BUSS is a global leader in compounding systems for demanding applications. As the original manufacturer of the reciprocating Co-Kneader technology, BUSS offers unique compounding solutions that continue to set the standard for heat or shear critical applications in the plastics, aluminum, chemical and food industries. The core competence is customer and application specific solutions for advanced compounding tasks in line with the high demands on process technology and product quality as well as the continuously increasing technological market needs. The performance strength and investment security in BUSS compounding systems can be summarized in two words: Swiss quality. All of this makes the company a leading supplier of high-quality compounding technology.

Tyre Recycling Solutions SA (TRS) was founded in 2013 in Switzerland with the aim of enabling sustainable recycling of the materials contained in scrap tyres. TRS has developed Swiss proprietary
technologies to process scrap tyres and deliver output products with significant value-in-use. Creator of a circular economy solution, TRS is a technology developer and integrator. TRS has developed a toolbox of technologies and know-how to implement the best available process. The cornerstones of TRS’ toolbox are rubber powder functionalization technologies, powder chemical
coating treatment, a unique water milling technology and intelligent compounding. TRS implements technologies and processes into tyre recycler operations, enabling them to become a supplier of unique specialty chemical – TyreXol rubber powders. TRS relies on in-house “Intelligent Compounding ” to commercialize TyreXol™ rubber powders in specific market applications. As the
youngest addition, TyreXol™ rubber powders are compounded with recycled thermoplastics to generate TyreXol TPE, with a recycling content of up to 98%. At the center of a transformation, TRS solves a hazardous waste issue, creating value for existing players of the recycling chain, providing cost-efficient new materials and unique compounding solutions.

 

 

Solvay’s Defense Materials Business Receives Lockheed Martin Aeronautics 2021 Elite Supplier Award

Solvay’s Defense Materials Business Receives Lockheed Martin Aeronautics 2021 Elite Supplier Award

CEM Defense Materials LLC recognized among top one percent of suppliers for outstanding quality and delivery performance

Solvay has announced that its CEM Defense Materials LLC (CDM) subsidiary is among the 12 businesses that have been honored with Lockheed Martin Aeronautics’ prestigious Elite Supplier Award for 100% on-time deliveries and zero quality defects throughout 2021. This distinguished group of recipients represents the top one percent of suppliers supporting the company’s mission and aligning with its business values to promote a healthy defense industrial base.

The award is based on a variety of factors, including a minimum of six months of deliveries to one of Aeronautics’ major programs and an extensive review of criteria such as technical capability, cost, program support, problem resolution and ease of doing business. Furthermore, suppliers must meet stringent quality metrics, such as no rejection rates, maintenance of required certifications, plant continuity and reliable shipping

“We have been collaborating closely with Lockheed Martin Aeronautics in many commercial and military projects demanding the highest levels of performance,” says Carmelo Lo Faro, President of Solvay’s Materials Segment. “This Elite Supplier Award recognizes the hard work, dedication, and commitment of our CDM team to meet the customer’s expectations in challenging times. We are proud to be considered among ‘the best of the best’ and look forward to continuing to serve Lockheed Martin Aeronautics at the same high level in the future.” states Rob Carpenter, President of CDM.

Headquartered in Tempe, Arizona, CDM is a U.S. subsidiary of Solvay and offers a wide variety of materials for use in aerospace, land, and marine defense. CDM operates under a Special Security agreement with the US DoD and has a portfolio that includes structural, ballistic, and multifunctional composites available as prepregs, tape or infusion resin systems. Materials offer a high degree of flexibility in autoclave, manual and automated conversion processes; and help component manufacturers achieve ambitious lightweighting targets. In addition, the global business unit provides advanced adhesives for assembly and structural integration as well as a range of specialized protective surfacing and finishing materials.

Coperion and Coperion K-Tron at K 2022

Coperion and Coperion K-Tron at K 2022

High-Efficiency Technologies for Processing and Recycling Plastics

At K 2022 (19-26 October 2022, Dusseldorf), Coperion and Coperion K- Tron will be presenting a variety of new and ongoing developments at their Booth B19 in Hall 14 that will markedly increase the efficiency of plastics compounding processes, help boost conscientious resource handling while at the same time achieving very high product quality. Moreover, the company is creating a space dedicated to the forward-looking topic of “Plastics Recycling”. Coperion will be exhibiting an entire production line for recycling polyethylene terephthalate (PET) at their booth within the VDMA’s Circular Economy Forum, a pavilion on the open-air fairgrounds (CE09). Exhibits will encompass bulk solids handling, feeding, extrusion, and pelletizing, all representing Coperion’s advanced expertise in numerous plastics recycling processes such as chemical recycling, multilayer film recycling, and upcycling. Trailblazing new developments from Coperion, such as the ZS-B MEGAfeed side feeder that enables plastic film and flake recycling in very high throughput dimensions, will be center stage at the Coperion Recycling Pavilion.

Smart Solutions for More Efficiency in Classic Compounding Tasks
One eye catcher at the Coperion Booth B19 in Hall 14 will be the high performance ZSK Mc 18 extruder with a 70 mm screw diameter. With its high specific torque of 18 Nm/cm 3 , it is especially suited for efficient compounding of plastics at very high throughput rates and with comparatively low energy consumption. The ZSK extruder is equipped with a ZS-B easy side feeder as well as a ZS-EG side devolatilization unit. Both the ZS-B as well as the ZS-EG –thanks to their simple design – significantly reduce the time needed for recipe changes or maintenance tasks, since they can easily be removed from the process section in just a few steps. A K3-ML-D5-V200 vibratory feeder from Coperion K-Tron will be on display at the main intake of the ZSK 70 Mc 18 . The ZS-B easy will be equipped with a K-ML-SFS-BSP-100 Bulk Solids Pum (BSP) feeder.

Another highlight at the Coperion booth will be the STS Mc 11 series laboratory extruder with a 25 mm screw diameter. It stands out with its simple design, user friendliness and easy cleaning. Its D o /D i of 1.55 and specific torque Md/a 3 of 11.3 Nm/cm 3 allow for safe scale-up across the entire STS Mc 11 series. The STS 25 Mc 11 will be exhibited with a Coperion K-Tron K-ML-SFS-KT20
twin screw feeder.

Moreover, the new, preconfigured ProRate PLUS feeder line will be available to view in all three sizes: small, medium, and large. This continuous gravimetric feeder from Coperion K- Tron is very robust, and thanks to its good price-performance ratio is an economical solution for reliable feeding of free-flowing bulk materials.

The SP series dual bearing strand pelletizers have been given a comprehensive facelift; Coperion’s SP340 model will represent this development at the K booth. In comparison to the previous model, the new SP strand pelletizer allows even faster recipe and color changes. The cutting chamber works with absolutely no dead space; thanks to its quick-release function, the cutting unit can be swapped out quickly and easily. The pelletizer’s interior has improved accessibility and is very easy to clean.

One further highlight of Coperion’s showing at K 2022 will be the ZXQ 800 rotary valve. This high performance valve, which works with especially low gas leakage, was developed by Coperion especially for powder intake into pneumatic conveying lines at up to 3.5 bar. Thanks to its enormous capacity, it is very well suited for systems planned for polyolefin manufacturing in the future.

Plastics Recycling: a Second Life for a Valuable Raw Material
As a raw material, plastic can make a valuable contribution to environmental protection and to the energy revolution. Key to both is the efficient recycling of plastics. For this reason, plastics recycling is the focus of comprehensive development projects at Coperion. The company will show the results of these projects at K 2022 in its pavilion on the open-air fairgrounds (CE09) within the VDMA Circular Economy Forum. There, Coperion will present its combined process solutions and technologies for the economical recycling of various plastics while achieving the highest levels of product quality. At the center will be a system built around a ZSK 58 Mc 18 twin screw extruder configured for manufacturing high-quality PET using recycled materials.

For feeding voluminous flakes and fibers (PET and other plastics) efficiently into the ZSK twin screw extruder, Coperion will show the SWB-300 Smart Weigh Belt Feeder with a S100 single
screw pre-feeder, as well as the new ZS-B 70 MEGAfeed side feeder. The SWB is an extremely reliable gravimetric feeder from Coperion K-Tron that can process large volumes of bulk materials with a wide variety of flow properties at very high accuracy. Using the innovative, newly developed Coperion ZS-B MEGAfeed, plastic recyclate with a bulk density under 200 kg/m³, long considered intake-limited and thus not worth recycling, can be reliably fed in large quantities into smaller sizes of Coperion’s ZSK twin screw extruders and be concurrently
recycled and compounded.

Melting, intensive devolatilization, and complete homogenization take place in the process section of the ZSK 58 Mc 18 , before the material stream is transferred via a gear pump and filter
with an automatic screen pack changer to an underwater pelletizer for pellet production. Finally, the pellets are condensed in the SSP (Solid State Polycondensation) reactor and can then be
processed again into bottles, fibers, or films. The high quality of recycled PET manufactured using this innovative Coperion process was approved by the U.S. Food and Drug Administration
(FDA) for direct contact with food (letter of non-objection).

Conventional technologies for recycling PET require pre-drying and crystallization of flakes and fibers before they can be re-processed. Using Coperion's technological process solution, PET
recyclate can be introduced directly into the ZSK extruder. Recyclers profit particularly from the very high end product quality. Thanks to the ZSK’s very good devolatilization properties, volatile
components such as monomers, oligomers and water are reliably removed. Savings in operating and logistics costs as well as reduced energy consumption are further advantages of Coperion systems for recycling PET.

If the plastic pellets produced create undesirable odors, these can be reliably removed using deodorization equipment from Coperion. In order to optimize such deodorizing equipment’s
specification and to individually determine its operational parameters, Coperion now provides onsite tests using a mobile unit for reducing plastic pellet and recyclate odor at customers’
production facilities. Using this solution with freshly produced product and under actual production conditions, the possibilities for reducing recyclate odor can be thoroughly investigated, and system parameters to achieve desired product quality can be defined on location. Coperion will exhibit this mobile deodorization unit in its Recycling Pavilion (CE09).

Marina Matta, Team Leader of Process Technology Engineering Plastics at Coperion, said: “Plastics recycling is one of the core topics that we are emphatically promoting in order to better
support the plastics industry on its path to a circular economy. We are very proud of our newlydeveloped technologies and processes that achieve first-class product quality and make plastics recycling significantly more efficient. The innovative ZS-B MEGAfeed makes recycling of some plastic film and flake even possible in the first place. With our new Recycling Innovation Center, we will soon have the optimal environment for developing further technologies and working together with our customers to optimize recycling processes. We’re awaiting completion of the Recycling Innovation Center with excitement and great anticipation.”

 

 

BIOX ADDITIVE ARTICLE

BIOX ADDITIVE ARTICLE

Were you aware of this before? Unfortunately, this is happening to all the ocean bottoms around theworld. Plastic is the most common sort of trash in the ocean, accounting for 80 percent of all marine debris collected from the surface to deep-sea sediments. Every continent's shorelines are littered with plastic, with more waste found near famous tourist attractions and densely populated areas. The recent discovery of' microplastics' has added to the confusion around plastic consumption. The confusion echoes that the plastic particles with a diameter of less than 5 mm have been found in water, food, air, human blood, tissues, and bodily fluids! However, it is unclear if microplastics represent any negative consequences on health or the environment.
Single-use plastic has been a controversial topic of discussion among environmentalists and government units over the past few years. Rather than emphasizing the importance of improving waste management parameters, the focus is on how plastic consumption harms humans, animals, birds, marine life, and the ecosystem. Many countries lack the infrastructure to prevent plastic pollution, such as sanitary landfills, incinerator facilities, recycling capacity, and circular economy infrastructure, as well as proper waste management and disposal systems. This results in 'plastic leakage' into rivers and the ocean, causing environmental devastation.
But on the contrary, few facts say that food waste can be as high as 50% during transport without plastic packaging. In supermarkets, grapes sold in sealed trays have reduced waste in stores by over 20%. Compared to alternative materials, plastics result in over a 60% reduction in greenhouse gas emissions. Now the dilemma is whether to see the plastic as a boon or a scourge. Let's talk about some more real-life scenarios.

Plastic- A Resource for Mankind!
Plastic became popular in the 20th century due to its attributes such as lightweight, durability, flexibility,water resistance, reusability, and so on, and with its exponential use, no one can deny that plastics are one of mankind's most striking inventions. Plastics are a broad category of synthetic or semi-synthetic materials made primarily of polymers. As a result, it replaced traditional packaging such as glass, wood, metal, paper, cloth, and jute, lowering the cost of goods transportation significantly. In 2018, India's
plastic use was estimated to be at 18 thousand kilotons.

The natural resources like land, water & energy required to manufacture 1 plastic bag are considerably less than that required for 1 bag of jute or cotton or any other forms of packaging. Hence, rather than plastics, the effective management of plastic is the key solution to plastic pollution.

One way to reduce the environmental impact of plastic bags is to use oxo-biodegradable additives. These additives cause the plastic to break down more quickly when exposed to oxygen, light, or heat. This means that plastic bags made with these additives will decompose more quickly than traditional bags. It is necessary that the industry experts & the government bodies evaluate and; implement one of such promising technologies which will enable responsible use & re-use of plastics.

What are Oxo-biodegradable Additives?
Oxo-biodegradable Additives are substances that are introduced into classic plastics such as Polyethylene(PE), Polypropylene (PP), Polystyrene (PS), Polyethylene Terephthalate (PET), and Polyvinylchloride (PVC) during conversion into end goods such as shopping bags, garbage bags, cutlery items, and so on. Chemical catalysts comprising transition metals such as cobalt, manganese, iron, and others are used in the additives to aid in the biodegradation of plastics without damaging the environment.

Oxo-biodegradable Bags Market Size
Geographically, the global Oxo-biodegradable Bags market is segmented into seven regions: North America, Latin America, Western Europe, Eastern Europe, Asia Pacific Excluding Japan (APEJ), Japan, and the Middle East and Africa (MEA).

Oxo-Biodegradable Additives & MicroPlastics
The term "microplastic" refers to tiny plastic particles with a maximum dimension of 5 mm. It is processed in two ways: first, through commercial product development (examples: fishing nets, microfiber in textiles, cosmetics, and so forth.) and second, through the breakdown of larger plastics (examples: fishing nets, microfiber in textiles, cosmetics, and so on). Microplastics are formed when plastic goods are exposed to sunlight, heat, chemicals, and other factors that cause physical breakdown (fragmentation). Because their chemical structure is intact, microorganisms may find it challenging to digest them. Oxo-biodegradable Additives, on the other hand, break polymer chains chemically to generate microscopic wax particles that are not microplastics and can be easily digested by bacteria.

Even if these wax particles make it into the food chain, they are excreted as undigested waste by humans. They are metabolized by microorganisms on land or in water, posing no environmental or soil fertility risks. This activity is similar to that of fiber found in fruits and vegetables. The human body does not digest this fiber, although it is necessary for the creation of stools and bowel motions.

Another concern for plastic manufacturers is where to obtain high-quality additives that will actually help to solve the fundamental problem. Let's look at how and why NICHEM can be their trustworthy one-stop platform for high-quality oxo-biodegradable additives, which can provide a promising solution to such challenges.

NICHEM’s BIOX – Oxo-Biodegradable Additives
At NICHEM, we have developed BIOX – Oxo-Biodegradable additive from transition metal salts & metal oxides. It is added as a masterbatch during the film blowing process. The transition metal salts are activated in the presence of UV and ; Oxygen. This triggers the reaction of breaking of polymer chains chemically in the plastic matrix from about 2.5 lac Daltons to less than 5000 Daltons. Thus, the polymer chains are degraded to oligomer chains which are digested by the microbes. This degradation takes place
in aerobic as well as anaerobic conditions without the formation of microplastics. BIOX complies with ASTM D 6954 Test Standard as evaluated at Intertek Laboratories. It successfully clears all 3 tiers of the test namely UV Degradation, Biodegradation & Soil Toxicity/ It also complies with 21 CFR-FDA Standard for food safety & EN71 Parts 3-RoHS European Standard for heavy metals.

Applications of NICHEM’s BIOX Oxo-Biodegradable Additives

The most common use for Oxo-biodegradable Additives is plastic bags, such as shopping bags, garbage bags, single-use plastic items, multilayer packaging, and so forth. Because of their lightweight, these objects are difficult to recycle. Littering of these goods is to blame for the global plastic crisis, and using Oxo-biodegradable Additives is the best way to address the problem with an impact of less than Rs 5 per kg of polymer.