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Smart Solutions to Increase the Sustainability of Film Stretching Lines

Smart Solutions to Increase the Sustainability of Film Stretching Lines

At this year’s Plastindia, Brückner Servtec (Hall 07, Booth 7H-FP-B-1) presents new solutions to extend the lifecycle and increase the sustainability of existing BO-film production lines. An additional highlight is the brand new and OEM certified clip and chain workshop in Mumbai, which ensure the long-term performance and efficiency of the TDO chain-track system. Also new functions of the established Brückner ONE Digital Service Platform will be shown, which considerably facilitate the maintenance and operation of film stretching lines.

New clip & chain refurbishment workshop in Mumbai

With the target to strengthen the local presence in the core market India, a brand new clip & chain refurbishment workshop was inaugurated in Mumbai. Equipped with state-of-the-art tools and certified according to strict OEM standards, it ensures highest quality refurbishment for all different types of sliding as well as roller chains. The expertise of Brückner Servtec combined with a variety of additional options, such as free part inspection or rental models for clip and chain parts minimize downtime end and ensure a long, reliable operation of any film stretching line.

New Brückner ONE modules and features

The entire Brückner ONE system is unique in the BO-industry. It facilitates spare parts management, service and communication with globally available online modules and highest data security certified by TÜV Nord. New modules and features will be showcased at Plastindia, such as the automatic language switching of the service module. A new online AI routine automatically translates all input into the user’s preferred language. Currently, more than 20 languages are supported in addition to English, Chinese, Japanese, Spanish or Portuguese.

Tailored line transformation packages

The new Line Transformation Packages presented at Plastindia are designed for the conversion of existing film stretching lines to the sustainable production of recyclable mono-material film types, such as BOPP, BOPLA or BOPE:

  • The Line Transformation Package BOPP – ILC (Inline Coating) enables the roduction of recyclable ultra-high barrier films (UHB) on existing BOPP production lines.
  • The new Line Transformation Package BOPP – PE extends the product portfolio of all BOPP film stretching lines by the option LLDPE or HDPE.
  • The Line Transformation Package BOPET – PLA allows the production of this biobased raw material.

www.brueckner-servtec.com

 

 

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New IDC at Pharmapack: Airnov’s Latest Innovation to Be on Display to the World at Upcoming Event

New IDC at Pharmapack: Airnov’s Latest Innovation to Be on Display to the World at Upcoming Event

  • The new desiccant closure has been developed to reduce the number of components needed to have a complete desiccant system for pharmaceutical bottles
  • Solution to cover both US and European market standards
  • Pharmapack 2023 to take place at Paris Expo on February 1-2, with Airnov located at booth H44 and the new IDC also on display at the Innovation Gallery

Airnov Healthcare Packaging, a global leader in controlled atmosphere packaging, has launched a brand-new advanced solution which promises to provide substantial benefits to the pharmaceutical industry.

IDC (Integrated Desiccant Closure), enables manufacturers to reduce the number of components that would typically form a complete desiccant system in a bottle by integrating the desiccant into the closure.

The unique design, which is protected by two patents, is expected to be adaptable on SP 400 bottles and also includes a child-resistant system and a new tamper-evident disk on the top, with a key goal of the IDC being able to unify packaging standards globally.

In the US and European markets, there are different sizes and approaches to standard bottles and the ways in which desiccants are integrated into them. With the newly launched IDC , Airnov is offering a solution that covers both market standards, reducing the need for complex bottle packaging in each region.

Airnov’s newly launched IDC (Integrated Desiccant Closure).

 

The IDC can be leveraged for the protection of all sensitive products which require safeguarding against humidity, including various pharmaceutical medicines which risk being spoiled by exposure to moisture.

“This is why we are excited to bring IDC to Pharmapack,” commented Dr. Elisa Le Floch, product lines manager at Airnov. “With this product, we can support companies operating in the pharmaceutical, nutraceutical and diagnostic sectors by removing several operational steps on their filling lines.”

As well as these numerous practical benefits, visitors to Pharmapack will also be able to see IDC on display at the Innovation Gallery and experience first-hand how it can support key environmental objectives by cutting the use of materials in comparison to incumbents currently on the market.

“Sustainability will always be front and center of our product development, and IDC is no different in that respect,” Elisa Le Floch added. “Our job is to make the lives of our customers easier with efficient, smart solutions that also deliver on important environmental metrics.”

Airnov’s newly launched IDC (Integrated Desiccant Closure).

 

IDC- Key features at a glance:

  • IDC is developed to be compatible with a large range of SP 33/400 bottles, providing flexibility when selecting a compatible bottle supplier.
  • Inside the integrated desiccant chamber, the fill can be made of different sorbents, including silica gel, molecular sieve or EQius.
  • The new tamper-evident system is located on top of the closure. Through the color contrast between the upper and the inner cap, the first opening is made obvious to the end-user.
  • The child resistant system is integrated with a push and turn. This makes it easy to open and reclose for a wide section of the public, including for the elderly.
  • Once reclosed, the IDC is airtight, ensuring the in-use shelf-life for sensitive products.

www.airnov-healthcare.com

 

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Wire and Tube 2024: Register Now and Secure Early-Bird Prices

Wire and Tube 2024: Register Now and Secure Early-Bird Prices

On 31 January 2023 that time will have come round again and companies interested in wire and Tube can apply for participation in their leading trade fairs running from 15 to 19 April 2024 in Düsseldorf.

For the first time early-bird discounts will be offered. From 31 January 2023 the following registration links will be active: for wire 2024: www.wire.de/1330 while the English link is www.wire.de/2330.

For Tube the German link www.tube.de/1330 and the English link www.tube.de/2330 will be active. The official deadline for registrations is 1 June 2023.

wire and Tube are the leading international trade fairs revolving around wire, cable, tubes and pipes. Here producers, upstream suppliers and processors will showcase the industry’s complete spectrum of machinery, equipment, products and services.

Alongside heavy machinery and plants 2024 will also see many side events accompanying the trade fairs in the Düsseldorf exhibition halls: guided ecoMetals Trails, expert meetings with live lectures, conferences, workshops, photo tours and the popular after business chill following a successful day at the fairgrounds.

How green are the wire, cable, tube and pipe industries? How sustainable is their production and how eco-friendly is their handling of the used materials? These are questions that the exhibitors will also answer and demonstrate at their exhibition stands during the guided ecoMetals Trails in 2024.

At the Expert Meeting industry professionals will speak on an open-access stage about the exciting transformation processes their companies have undergone.

Every two years visitors from over 130 countries travel to see the industry highlights in the metal industry on show in Düsseldorf. International satellite events in India, China, Thailand, Egypt and Turkey form a community that spans the globe and one that is growing.

2022 saw 1,822 exhibitors from 50 countries presented on around 93,000 square metres on the occasion of wire and Tube.

www.messe-duesseldorf.de

 

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Technology Day HASCO France

Technology Day HASCO France

As a leading manufacturer of standardised, modular structured quality mould units and customised hot runner systems, HASCO offers innovative and economical solutions for designers, mouldmakers and injection moulding companies, all from a single source. Around 70 participants at the HASCO Technology Day in Oyonnax in France were able to see this for themselves.

The many guests were delighted to have an opportunity to attend a live event again. Current HASCO Mould Base topics, in particular covering the range of cooling systems, as well as presentations from members of HASCO’s two cooperation partners, HB-Therm and SIMCON, on topics such as efficient and reliable high-temperature control in moulds and plastics processes, thermal simulation, and increasing productivity in heat regulation, met with widespread interest.

In addition to the technical presentations, the supporting programme offered sufficient time and space for networking as well as optimum opportunity to intensify contacts in the industry.

Christian Willem, General Manager HASCO France, can look back on a successful event and was full of praise for the way things had gone: “The result of this Technology Day exceeded our expectations, both through the high level of participation by many customers from the region and by the large amount of interest and constructive exchange of ideas and experience connected with the main topic of the event, namely heat regulation at high temperatures. This event enabled all the participants to discuss joint problems and find concrete solutions in a friendly atmosphere. High-quality presentations from the speakers, Raphaël Mosnier / SIMCON, Franck Ollier / HB-THERM and Alexandre Dutour / HASCO, made an important contribution to the success of the Technology Day.”

www.hasco.com

 

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Hasco’s Ejector Portfolio is Extended

Hasco’s Ejector Portfolio is Extended

HASCO’s extensive ejector portfolio for the efficient demoulding of parts from injection moulding, compression moulding and diecasting tools has been further extended with a variety of ejector pins, ejector sleeves and flat ejector pins.

With over 600 new additional versions, HASCO offers its customers maximum flexibility that allows individual selection of the most suitable product for every application.

Ejectors for every application

The proven standard programme of hardened or nitrided ejectors with conical head or shouldered, with or without DLC coating, has repeatedly been supplemented in the last few years by a number of innovative products.

The ejector pins Z410/… with anti-twist head, for example, allow precision centring of individually contoured ejector or core pins in the mould. The flat ejector pins Z4656/… and Z4655/… with two or four corner radii are preferably used in critical areas of injection moulding tools such as ribs or crosspieces. With the hardened and nitrided ejector sleeves Z458/…, complex articles can be demoulded safely and effectively. Especially for particularly long ejector strokes, the ejector sleeves Z4501/… have a longer guide bore of 100 mm in all the available sizes.

The innovative ejector pins Z401/… with ventilation allow improved mould performance. Via the ventilation surfaces, the air in the cavity can easily escape. The new shouldered DLC-coated ejector pins Z4430/… of hardened HSS with optimum heat resistance are suitable, particularly at high mould temperatures and because of their dry running properties, for clean room applications.

With these extensive additions, HASCO is closing further gaps in its range and thus offers its customers unlimited possibilities in the field of demoulding.

Individual online configuration

With the user-friendly ejector configurator, HASCO makes it possible for its customers to easily configure online individually cut-to-length ejectors in four tolerances from 0/+2 to +/-0.01 mm that are well-proven in mouldmaking. With just a few clicks, the length can be defined, while the delivery time and price can also be directly viewed. The ejector configurator is a flexibly designed tool that simplifies and speeds up the ordering process. Short delivery times guarantee maximum efficiency and reliability for the entire production process.

www.hasco.com

 

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Streamrunner Multicolour – Multi-Component Injection Moulding at a New Level

Streamrunner Multicolour – Multi-Component Injection Moulding at a New Level

With the additively manufactured HASCO Streamrunner, a new age has begun in the world of hot runner technology. Developed with state-of-the-art technologies, this product creates new possibilities for mouldmakers and injection moulders.

Design freedom in new dimensions

The Streamrunner is an additively manufactured hot runner with maximum design freedom. With this technology the flow channels can be optimally designed in rheological terms by completely avoiding sharp edges and areas with poor throughflow properties. This gentle passage of the melt leads to considerably lower shear rates and consequently to better quality of the injection-moulded parts. Colour changes can also be carried out faster through the flow-optimised design because the material can be guided via large deflection radii.

Multi-component injection moulding at a new level

Through the free three-dimensional design of the runners, completely new possibilities are also created in multi-component injection moulding. Different plastic components or colours can be spread over a very small space and the runners can be intertwined. This allows product designers to overcome existing restrictions in the design of plastic mouldings and to utilise new design options.

Compact and efficient

Because the hot runner gets by without separate diverting elements, very small nozzle gaps can be achieved. Depending on the chosen nozzle size, cavity-to-cavity distances (pitch) from 18 mm can be deployed. The manifold height can also be made 20-30 mm lower than with conventional manifold blocks.

As with all other hot runner systems from HASCO hot runner, the Streamrunner can be adapted individually for the respective application not only as regards the form and size. If desired, it is also available as a fully wired modular system or as a completely assembled hot half with precisely coordinated control technology.

Through the use of the Streamrunner, injection-moulded parts can be produced cost-effectively. The compact design requires smaller mould sizes and thus smaller injection moulding machines for production. In addition, the low mass of the manifold block reduces energy consumption, thus achieving an additional cost saving.

Top quality – additively manufactured

HASCO keeps a close watch on the rapid developments being made in the field of additive manufacturing and constantly updates the manufacture of the Streamrunner to take the latest innovations into account. New developments are tested in-house in the company’s technical centre and constantly optimised. HASCO hot runner guarantees the highest quality standards to ISO 9001.

www.hasco.com

 

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Engel India Bullish on Growth in India Market

Engel India Bullish on Growth in India Market

Mumbai – The Indian market continues to open up huge potential for the Austrian injection moulding manufacturer Engel. After a year dominated by Covid, it achieved record sales in the last financial year 2021-22.

“We expect an annual growth rate of up to 20 percent, depending of course on market and geopolitical developments. In order to cope with the growth even better, we moved into new, very modern offices in Mumbai at the beginning of this year. We have thus created the basis to grow further in terms of personnel and to welcome even more customers for project meetings and training in our own premises,” said Stalinjose Selvanayagam, General Manager, ENGEL India.

In an email response, the company said, “We are continuously evaluating the opportunities and possibilities and are also talking about further investment in India. Currently, however, there are no concrete plans to report.”

Currently, Engel India’s primary tasks are sales, service support and spare parts support besides offering training to customers. The decisive factor is always the demand, the needs of our customers. The company feels that it is important to be close to its customers in all regions of the world.

“We currently have 24 employees in India, but only ten of them are based in Mumbai. There are additional sales offices in Chennai, Delhi and, more recently, in Pune, and our service technicians are also based in various industrial regions. The service network is constantly being expanded.”

Engel has traditionally had a very strong presence in the Indian automotive industry, especially with OEMs and Tier 1 suppliers. Although uncertainty due to Covid and global political tensions is currently postponing investments, it expects further growth in this industry in the medium and long term. In addition, the packaging and medical sectors open up a lot of potential. “Both sectors are recording good growth rates. Here the demand for all-electric injection moulding machines from European development is increasing. In addition, t-win machines from Engel’s second brand Wintec are increasingly in demand.”

Engel India is a wholly-owned subsidiary of Engel Austria GmbH and are responsible for the entire Indian market and beyond that the SAARC region with the exception of Pakistan.

 

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XSYS Launches a Complete Guide of Best Practices in the Use of Washout Solvents For Consistent Plate Quality

XSYS Launches a Complete Guide of Best Practices in the Use of Washout Solvents For Consistent Plate Quality

Common quality issues associated with washout solvents in flexo plate making is the topic of a new technical paper by XSYS. The insightful guide which is entitled “XSYS WASHOUT SOLVENTS 101 – How can washout solvents contribute to consistent plate quality?” examines some of the often-heard myths surrounding the washout process and explains the adverse effects the incorrect use of washout solvents can have on the final print quality.

The guide highlights the importance of maintaining the right balance of components in the special type of solvent, such as XSYS nylosolv A, used in flexo plate making systems. If this part of the process is neglected, the effectiveness of the washout is compromised and numerous issues with the print quality can occur, including so-called rice-grain effect, register problems, or missing halftone dots. As well as providing solutions to some of these common problems, the new guide also explains the history of nylosolv, which was the first chlorine-free washout solvent on the market, and the science behind each of its components.

“We are always keen to share the vast pool of knowledge we have amassed here at XSYS to help our customers maximize productivity, guarantee high quality, and reduce plate waste,” said Simon Top, Product Manager nyloflex. “This new technical guide is another great example of how XSYS, as a leading supplier to the flexo industry, not only provides best-in-class solutions, but also delivers more value so our customers can produce brilliant results.

“As we conclude in WASHOUT SOLVENTS 101, not only does correctly adjusted washout solvent ensure that the best plate quality is produced, it also helps to increase equipment efficiency and longevity which will result in significant cost savings, higher productivity and more sustainable production,” said Stephan Reis, Global Strategic Marketing Director, in closing.

The XSYS WASHOUT SOLVENTS 101 guide is freely available in multiple languages and can be downloaded here.

www.xsysglobal.com

 

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Haitian Solutions for Every Application in Injection Moulding Segment

Haitian Solutions for Every Application in Injection Moulding Segment

Haitian Huayuan India Pvt Ltd, celebrated, opening of new manufacturing unit at Kadi, Gujarat, under make in India project. The Unit is spread across 52,000 sq. meters of built-up area with State-of the-art-machine assembling unit to offer injection moulding machines.

We can offer you solutions for machine tonnages from 40 ton up to 8000 tons. Based on your application and product we can select right machine. We offer toggle machines from 86 ton – 3300 ton, two platen machine 450 ton – 6600 ton, All electric machines 40 ton – 8000 ton, two colour two component machines up to 1850 ton, hybrid machines with electric drive 360 ton – 3300 ton.

We have solutions for every application in Injection moulding segment.

Our In House Machine shop at Kadi, in an area of 20,000 sq. meters, adjacent to our mother plant. It’s a world class facility having Hexagon CMM machines, 19 numbers of VMC’s and HMC’s. Our Nigata HMC has 6 pallet changing with single set up. All our platens and Injection housing are in house machined for machines manufactured and suppled from our kadi unit.

Haitian believes in CRS activates and keenly participate towards development of few village schools.

Best wishes to all customers in the exhibition and please do visit our website and contact us. We shall be pleased to invite you to our plant at Kadi, Gujarat. Be our guest.

www.haitianindia.com

 

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Stadler Shares Its Vision of the Recycling Industry and Strategic Priorities

Stadler Shares Its Vision of the Recycling Industry and Strategic Priorities

STADLER, the globally active German company specialized in the planning, production and assembly of turnkey recycling and sorting plants, begins the new year ready to address the fast-growing demands of the recycling industry, which is evolving at an accelerating pace. The company’s strategic objectives for 2023 remain focused on anticipating the changing needs, developing solutions to address new requirements as they arise, consistently delivering added value for its customers.

“In 2022 the sense of urgency in addressing Climate Change and reducing greenhouse gas emissions has intensified to a new level,” explains Willi Stadler, CEO of the STADLER Group. “Greater environmental awareness is generating unprecedented pressure to reduce waste, recycle more, and move towards a closed-loop circular economy. We, at STADLER, believe we have the know-how and experience to support the recycling industry in addressing this challenge change with effective solutions.”

Meeting the changing demands of a growing recycling industry

A variety of factors, from public awareness about environmental issues to legislation such as the EU Green Deal, are driving the changes in the recycling industry. The European Commission has submitted a proposal for new regulations aiming at achieving three key objectives: preventing packaging waste, establishing high-quality recycling loops, and creating a well-functioning market for secondary raw materials through the requirement of a minimum recycled content for some types of plastic packaging. Another factor of change is China’s ban on imports of polluted plastics, which is contributing to the soaring demand for sorting and recycling plants in Europe – in particular plants capable of sorting plastics into the different polymers.

The recycling industry is consequently growing fast and requiring an increasing degree of specialization. STADLER is at the forefront of this evolution, detecting new requirements and providing solutions. Two projects completed in 2022 are a perfect illustration of how the company is constantly breaking new ground: the first and most advanced fully automatic light packaging sorting plant in Eitting, Germany, and Europe’s first fully automatic textile sorting plant in Malmö, Sweden.

The pursuit of minimizing waste by recycling as much as possible has also put the spotlight on chemical recycling. In 2022, it capitalized the attention of the chemical and mineral oil industries looking for effective solutions for plastics that are difficult to recycle. “At STADLER we detected this emerging demand early on, and today we offer upstream equipment that sorts and prepares the plastics for the chemical process,” says Willi Stadler. “This is an important step forward, as chemical recycling companies break down the plastic into gas, convert it into oil, which is then transformed into virgin plastic. This means closing the loop of a circular economy for materials that until recently would have been discarded as waste.”

STADLER is constantly searching for new ways of supporting the recycling industry in its evolution. This includes participation in research initiatives such as the EnEWA project, which aims to unlock the untapped potential of obtaining recyclable paper from residual,commercial and plastic waste, for which it received the European Paper Recycling Council Award 2021/22 in the “Innovative Technologies and Research & Development” category.

Digitalization plays an increasingly significant role and STADLER is fully on board, as Willi Stadler explains: “This is a priority for STADLER, in all areas of our business – in our operations and, most importantly, in the sorting plants we design with data collection of incoming and outgoing recyclables and predictive maintenance. We will continue to invest significantly in this area.”

Meet an increasingly global demand for recycling plants

The demand for recycling is spreading across the world, and STADLER has expanded its activities in Latin America and in the United States to meet this need. In 2022 it completed the latest in a series of MSW sorting facilities in Brazil. The company also opened a new sales and service office in Mexico City, where it has already built a number of plants, including two large-scale facilities. Its subsidiary in the United States had a breakthrough in 2022 and is now supplying systems across the country. STADLER is investing in increasing its capacity at its production facilities in Germany and Slovenia in order to meet the growing demands of its historical and new markets.

Sustainability is in STADLER’s DNA

“STADLER is all about sustainability, starting from our very business model: as a specialist in waste sorting systems for the waste disposal and recycling industry, we provide an important infrastructure for the development of a circular economy. Effective waste sorting is the basic prerequisite for efficient recycling,” says Willi Stadler. “What’s more, with every recyclable material sorting plant we build, thousands of tons of CO 2 are saved. Just to give an example, a household waste sorting plant that treats 100,000 tons of input material per year saves about 100,000 tons of CO 2 equivalents.” In 2022, STADLER’s achievements in sustainability have been recognized with the Sustainability Today Industry Excellence Award.

STADLER is also focused on sustainability in its operations: “We are a medium-sized family business with 230 years of history, and we have been acting sustainably on our own initiative. As a member of the UN Global Compact, we are committed to sustainability and to the ten principles of sustainable business for the benefit of all people, today and in the future.” The company has adopted a modern energy management concept and is currently focusing on energy saving and self-sufficiency. For example, in 2023 it plans to extend its 88 kWp photovoltaic system with an additional 750 kWp.

The company’s sustainability extends to corporate governance and financial sustainability. It reinvests annual surpluses and ensures a high equity ratio, so that it is able to overcome economically unfavorable situations and protect its partnerships with customers, employees, suppliers and the local community. “Through our sustainable approach, we create an environment that fosters a high sense of purpose in our employees, who feel invested in the company,” says Willi Stadler. “At the same time, we are able to support our business partners in difficult times such as we are experiencing.”

www.alarconyharris.com

 

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