Thursday, October 8, 2026
spot_img
Home Blog Page 164

Optimized Mold Tempering

Optimized Mold Tempering

Simulation Provides Insight and Reliable Improvement

At the Moulding Expo, SIGMA Engineering presents the simulation-based design of tempering systems using SIGMASOFT. In collaboration with /H&B/ ELECTRONIC, conventional cooling is compared with conformal cooling. Additionally, optimized cooling channels made from metal 3D printing are presented, which can offer enormous advantages.

At the Moulding Expo 2023 in Stuttgart (June 13-16, 2023), SIGMA Engineering GmbH presents at booth 1E18 insights into mold simulation and the simulative design of tempering systems using SIGMASOFT. Simulation is critical to project success in plastics processing, including tooling, where geometries, gating position, and process design can already be optimized. /H&B/ ELECTRONIC relies on SIGMASOFT for the design and dimensioning of temperature control channels.

Cooling is critical to the quality of thermoplastic components. Temperature differences lead to different cooling rates and create residual stresses and warpage in the finished component. This becomes problematic when there are differences in wall thickness within the component, as the cooling requirements are highly variable locally. Conformal cooling, meanwhile, is an established concept in tooling that is increasingly being used. Simulation allows the cost of conformal cooling to be evaluated in advance against the advantages of the conventional concept (improved component quality, shorter cycle times, etc.).

3D printing has revolutionized the possibilities for component production. It is now possible to produce completely arbitrary channels (regardless of feasibility using milling, drilling, assembly, and sealing). /H&B/ ELECTRONIC and SIGMASOFT have carefully examined the simulation-based design of a novel temperature control system made using 3D printing. The results will be shown at both exhibitors’ stands at the trade fair.

“Analysis and fluidic design of cooling channels are just one of dozens of successful applications of SIGMASOFT,” explains Timo Gebauer, CTO of SIGMA. “What they all have in common is the ability to understand what is happening before money and time are invested. This was an exciting project where we were able to accompany this successful innovation.” Jan Bayerbach, Head of Development & Construction at /H&B/ ELECTRONIC, adds: “We have been relying on SIGMASOFT for many years to develop and optimize our products before they are even manufactured. The good correlation between simulation and reality has always impressed us. We are particularly proud of the mold inserts we developed using 3D printing.”

Temperature distribution just before demolding, with conformal cooling from 3D printing on the left (only visible halfway trough), and conventional cooling on the right.

 

www.sigmasoft.de

 

#modernplasticsindia #plasticmagazine #indianmagazine #indianplasticmagazine #modernplasticsaward #ginujoseph #modernplastic #plasticindia #plasticnews #plasticrecycling #modernplasticsglobalnetwork #modernglobalnetwok #modernplasticsaward2023 #PlasticIndustry #sigmasoft

New Han Solution for Easier Field Termination

New Han Solution for Easier Field Termination

HARTING’s Connectivity+ solutions are an important element in energy transformation. Alongside the need to work sustainability, HARTING is responding to additional challenges from its customers. The shortage of specialists and skills can be countered by making the installation of electrical equipment as simple and safe as possible. HARTING is expanding the greatest variety of connection technologies on the market to include its new Han Push-In technology, which requires no tools at all. As a result, assembly times in the field are reduced by up to 30%.

Fast on-site termination

Depending on requirements, an intelligent combination of different connection technologies delivers the best results. Han Push-In now further extends this portfolio.

The new technology simplifies the handling of components during maintenance work in environments with limited room for manoeuvre, such as in wind turbines. It is particularly well suited to applications where a high degree of flexibility is required, such as when changing tools on machines. Thanks to Han Push-In, this can be done simply, quickly and without the need for tools.

The connection technology behind the Han Push-In protected modules DD/E/EE/C/CC represents a refinement cage clamp springs which are particularly well suited to field termination due to their speed and ease of use. With push-in technology, the stranded wire for the connection can be inserted directly into the contact chambers. An internal clamp spring ensures a high-strength contact. If ferrules are used, the connection can be established without tools. In the case of stripped stranded wires, all you need for installation is a screwdriver.

Advantages of Han Push-In:

  • Up to 30% less assembly time with direct insertion of the conductor into the contact chamber
  • Easy handling due to tool-less termination
  • Cost savings compared to alternative termination technologies
  • Maximum flexibility: termination can be made for ferrules, stranded wires and solid conductors
  • Plug compatibility with identical products with other termination technologies
  • Safe installation thanks to electric shock-protected contacts
  • Increased flexibility during installation because of different termination technologies: PCB and Crimp

www.harting.com

 

#modernplasticsindia #plasticmagazine #indianmagazine #indianplasticmagazine #modernplasticsaward #ginujoseph #modernplastic #plasticindia #plasticnews #plasticrecycling #modernplasticsglobalnetwork #modernglobalnetwok #modernplasticsaward2023 #PlasticIndustry #harting

Molecor Reaffirms Its Commitment to the Circular Economy by Celebrating “World Recycling Day”

Molecor Reaffirms Its Commitment to the Circular Economy by Celebrating “World Recycling Day”

World Recycling Day is celebrated on May 17, its objective is to raise awareness in society of the importance of carrying out a correct recycling of the waste generated in our daily activity.

Currently there is a worldwide concern about the depletion of resources that human activity is generating on the planet. For Europe, it is a priority to achieve a completely sustainable economy in the year 2030, and through its Circular Economy Strategy it is making significant progress in its objective. In fulfilling this objective, in addition to citizens, companies must also participate, uniting this change in management model to contribute to the correct sustainable development of the planet and ensure the future of the next generations.

In the process of transition to a Circular Economy model, recycling is of vital importance, since in addition to being necessary to make sustainable use of resources, minimize the waste generated and encourage reuse, it is absolutely essential to advance in recycling, to thus convert the waste generated into a new source of resources.

Molecor is fully committed to preserving the Environment, with the Circular Economy being one of the fundamental pillars of the company’s activity. First of all, all its products are eco-designed from their conception, making sustainable use of resources and minimizing material consumption, as well as showing high durability and total recyclability.

PVC is the majority of the waste generated in the productive activity, it is reused as a new resource in the manufacture of new pipes and fittings, thus avoiding the consumption of new raw materials, and minimizing the generation of real waste from the activity to practically zero waste.

To improve the circularity of Oriented PVC (PVC-O) pipes and fittings, Molecor has developed geoTOM, a geolocation application that has a double function: on the one hand, it initially allows the user to unequivocally establish a location map of each one of the pipes in the network, and on the other hand, it favors the recycling of the pipes at the end of their long life cycle, estimated at more than 100 years. This second function is possible since the application provides information on the situation and the type of buried pipe, so it is possible to proceed with its uninstallation and send it for recycling to thus convert it into a new source of resources.

All these actions carried out in favor of the Circular Economy have reduced the environmental impact of Molecor’s activity, a task in which it continues to work daily to continue showing its commitment to caring for the planet.

www.molecor.com

 

#modernplasticsindia #plasticmagazine #indianmagazine #indianplasticmagazine #modernplasticsaward #ginujoseph #modernplastic #plasticindia #plasticnews #plasticrecycling #modernplasticsglobalnetwork #modernglobalnetwok #modernplasticsaward2023 #PlasticIndustry #molecor

WACKER Presents Silicone Resin for High-Temperature Resistant Molded Parts at CWIEME Berlin

WACKER Presents Silicone Resin for High-Temperature Resistant Molded Parts at CWIEME Berlin

At this year’s CWIEME tradeshow for coil winding, insulation and electrical manufacturing, WACKER is presenting a novel material solution to manufacture mechani-cally durable plastic components that can withstand tempera-tures of over 200 degrees Celsius for long periods. Thanks to the silicone resin binders SILRES LR 700 and POWERSIL Resin 700 and the binder-based silicone molding material POWERSIL Resin 710, manufacturers can create molded parts via compression molding, pressure gelation or even injection molding technologies. This makes the product suitable for molded parts, which comply to insulation class R and have to withstand temperatures of up to 220°C for extended periods of time. CWIEME takes place from May 23 – 25 in Berlin, Germany.

The new silicone resin binders, which are not subject to labeling requirements under EU directives, offer several advantages and are therefore an alternative to high-temperature-resistant polymers like PTFE (polytetrafluoroethylene) and PEEK (polyether ether ketone). Components produced using these new products are hallmarked by good mechanical strength and UV stability. The silicone materials involved can be processed with roughly the same ease as com-pounds like epoxide-based or polyurethane-based resins, which are very commonly used for producing components subject to lower levels of thermal stress.

SILRES LR 700 and POWERSIL Resin 700, both solvent-free phenyl methyl silicone resin binders, are transparent, low-viscosity liquids. Both binders require suitable combinations of fillers when processed into molded parts with good mechanical properties. WACKER has therefore developed an optimized formulation called POWERSIL Resin 710. This means that the company has two alternatives on the market for manufacturing molded parts that are stable at high temperatures: customers who prefer to work with their own fillers and/or filler blends, can use SILRES LR 700 and POWERSIL Resin 700 liquid binders; the best pick for users who want to take advantage of ready-to-use solutions, is POWERSIL Resin 710. The formulation comprises the silicone resin binder and a filler blend consisting of powdered and fibrous fillers.

WACKER’s innovations are a response to increasing industry demand for polymers that resist high temperatures. Because techni-cal systems are becoming increasingly more powerful and, at the same time, smaller, they emit more heat per unit area. In electric vehicle motors, for example, losses of five Watts per cubic centi-meter are not unusual. Electrically insulating polymer-based compo-nents positioned near these kinds of heat sources need to work flaw-lessly for years and retain their properties in the face of the high temperatures generated.

Further product highlights at CWIEME 2022:

SILRES H60

The silicone resin SILRES H60 was specifically developed for the trickle impregnation of electric motors. It cures rapidly into a heat-resistant and electrically insulating thermoset, thereby making itpossible to quickly impregnate the coil winding. What is more, elec-tric motors impregnated with this resin exhibit considerable thermal stability and durability. The new silicone resin is ideal for impregnat-ing the motors of smoke extraction fans and electric cars.

ELASTOSIL N 9111

The tin-free formulated one-component silicone rubber is a versatile adhesive and sealant for applications in the automotive, electrical, and electronics industries. It cures at room temperature in the pres-ence of atmospheric moisture and is characterized by excellent heat resistance and good mechanical properties. The silicone adheres to many substrates such as aluminum, stainless steel, glass, polyamide or polyvinyl butyral and offers continuous thermal stability up to 200 degrees Celsius when cured. ELASTOSIL N 9111 complies with the UL94 V-0 fire safety standard of the US testing institute Underwriters Laboratories and meets the requirement sets R22, R23 and R24 respectively for the Hazard Levels HL1-3 according to the railway vehicle fire protection standard EN 45545-2. The product is available in black.

www.wacker.com

 

#modernplasticsindia #plasticmagazine #indianmagazine #indianplasticmagazine #modernplasticsaward #ginujoseph #modernplastic #plasticindia #plasticnews #plasticrecycling #modernplasticsglobalnetwork #modernglobalnetwok #modernplasticsaward2023 #PlasticIndustry #wacker

KIL Reports a Fourth Quarter of FY 2023, With Consolidated Year-to-Date Net Profit at INR 460 Crore

KIL Reports a Fourth Quarter of FY 2023, With Consolidated Year-to-Date Net Profit at INR 460 Crore

Kirloskar Industries Ltd (KIL) (BSE: 500243; NSE: KIRLOSIND), announced today its audited financial results for the fourth quarter and the full year ended March 31, 2023.

Commenting on the Q4 and the full-year results, Mr.Mahesh Chhabria, Managing Director, KIL, said, ”The past year has primarily been dedicated to reorienting the Company. The Management has decided to focus on its real estate business and that of its wholly owned subsidiary “Avante Spaces Limited” (Avante) and optimize returns on its investment portfolio. In view of the same, the Management is desirous of monetizing its assets. During the year we sold our 17.41% stake in Swaraj Engines Limited for an aggregate consideration of approximately INR 296 crore. Further, the board has approved the sale of the windmill business to ISMT Limited, our step-down subsidiary. This is subject to all the necessary approvals. The first commercial project of Avante is progressing as planned and it has already sold approx 1.2 lakh sq ft area in the project.”

Review of Q4 & FY 2022-23 Financial Performance (Consolidated):

  • Total Income at INR 1,592.1 Cr for Q4 FY23 vs INR 1,053.7 Cr for Q4 FY22; 51% increase Y-o-Y
  • PBT at INR 164.6 Cr for Q4 FY23 vs INR 79.1 Cr for Q4 FY22; 108% increase Y-o-Y
  • PAT* at INR 93.1 Cr for Q4 FY23 vs loss of INR 4.4 Cr for Q4 FY22
  • Total Income at INR 6,536.0 Cr for FY23 vs INR 3,820.8 Cr for FY22; 71% increase Y-o-Y, please note that FY 23 includes the performance of our step-down subsidiary ISMT Ltd
  • PBT at INR 657.8 Cr for FY23 vs INR 568.3 Cr for FY22; 16% increase Y-o-Y
  • PAT* at INR 459.5 Cr for FY23 vs INR 316.2 Cr for FY22; 45% increase Y-o-Y

Review of Q4 & FY 2022-23 Financial Performance (Standalone):

  • Total Income at INR 40.4 Cr for Q4 FY23 vs INR 29.1 Cr for Q4 FY22; 39% increase Y-o-Y
  • PBT at INR 32.2 Cr for Q4 FY23 vs INR 22.5 Cr for Q4 FY22; 43% increase Y-o-Y
  • PAT* at INR 25.0 Cr for Q4 FY23 vs INR 16.0 Cr for Q4 FY22; 57% decrease Y-o-Y
  • Total Income at INR 118.3 Cr for FY23 vs INR 102.7 Cr for FY22; 15% increase Y-o-Y
  • PBT at INR 93.4 Cr for FY23 vs INR 80.1 Cr for FY22; 17% increase Y-o-Y
  • PAT* at INR 74.1 Cr for FY23 vs INR 60.9 Cr for FY22; 22% increase Y-o-Y

www.pitchforkpartners.com

 

#modernplasticsindia #plasticmagazine #indianmagazine #indianplasticmagazine #modernplasticsaward #ginujoseph #modernplastic #plasticindia #plasticnews #plasticrecycling #modernplasticsglobalnetwork #modernglobalnetwok #modernplasticsaward2023 #PlasticIndustry #pitchforkpartners

Covestro Inaugurates New Production Line and Launches New Desmopan UP TPU Series for Paint Protection Film in the Automotive and Wind Sector

Covestro Inaugurates New Production Line and Launches New Desmopan UP TPU Series for Paint Protection Film in the Automotive and Wind Sector

  • New production line started in Taiwan to produce high performance TPU suited for Paint Protection Film (PPF) grades
  • Products to be made available globally
  • New TPU-based PPF solutions offered under Desmopan UP brand name
  • Long-lasting protection for automotive surface coatings: High durability, adaptability and aesthetics
  • Also suitable for wind turbine blade protection or smart device screen protection

German materials manufacturer Covestro inaugurated a new production line for high-performance Thermoplastic Polyurethanes (TPUs) that will be used for production of paint protection films (PPF). The new line is located at the company’s existing site in Changhua, Taiwan. The investment and the expansion of its production capacities for high-performance Thermoplastic Polyurethanes at the site had been announced in 2022.

At the inauguration of the new line, the company also launched its new Desmopan UP TPU series. UP stands for “Ultimate Protection”. The series offers high durability, adaptability and aesthetics, protecting automotive surface coatings from harsh environmental conditions. The material can also be used to protect windn blades or screens of smart devices.

“We are convinced that our customers and the TPU market enquire not just materials suppliers, but partners to jointly develop solutions. We at Covestro have the capabilities to be such a partner,” says Dr. Andrea Maier-Richter, Head of TPU at Covestro. “We strive to collaborate with our customers and along the value chain to unlock the potential of Desmopan UP and meet the growth ambitions of core industries such as automotive and wind.”

The global PPF market is projected to grow steadily until 2030, with the Asia-Pacific region accounting for the largest share of the overall market. The expected growth in that region in turn is driven in large part by the growth of the chinese market. At the same time, North America and Europe are showing solid growth projections as well.

The high interest in the material stems mostly from increasing attention of vehicle owners to the aesthetic condition of vehicles and particularly their surfaces. TPU is a performance benchmark in PPF for quality, long-term aesthetics and surface integrity. Covestro is one of the biggest international suppliers of TPU resins for PPF production.

“We are really excited to start our new production line and launch the new Desmopan UP series to meet the increasing demand for high-performance PPF in the Asia-Pacific region and around the world,” says Lisa Ketelsen, Head of TPU in the Asia-Pacific region. “This is a perfect example of how Covestro is committed to providing our customers with innovative, high-performance solutions to meet emerging challenges. In addition to this, we can also further develop our product range together with our customers thanks to our local R&D capabilities.”

In PPF, the choice of materials and its formulation play a decisive role. Covestro has put years of research into formulation and advanced manufacturing technologies to build the basis for the Desmopan UP-based TPUs for PPF. It provides superior UV durability, excellent hydrolysis and chemical resistance, as well as outstanding optical clarity. This ensures long-lasting performance, weather resistance, and impact resistance. In addition, DesmopanUP allows PPF to adapt to the complex designs and surfaces of different vehicles quickly and easily.

www.covestro.com

 

#modernplasticsindia #plasticmagazine #indianmagazine #indianplasticmagazine #modernplasticsaward #ginujoseph #modernplastic #plasticindia #plasticnews #plasticrecycling #modernplasticsglobalnetwork #modernglobalnetwok #modernplasticsaward2023 #PlasticIndustry #covestro

Yili Group and Sidel Strengthen Strategic Partnership and Drive Innovation Through Installation of Versatile Aseptic Lab Filler

Yili Group and Sidel Strengthen Strategic Partnership and Drive Innovation Through Installation of Versatile Aseptic Lab Filler

Yili Group, Asia’s largest dairy company, received support and expertise from Sidel to install a versatile Aseptic Lab filler, which has been designed primarily for research and development and is situated in Yili’s specially constructed facility. It will enable the regional market leader to launch new products and adapt existing bottles, further enhancing its reputation for innovation.

Already in operation, Sidel’s versatile Aseptic Lab filler has been designed with the customer’s specific needs in mind and will allow Yili to lead the market in innovation and versatility while providing a platform to rapidly develop and launch products more efficiently. Compact in scale, the versatile Aseptic Lab filler was conceived to enable Yili to research and test product designs, enabling test runs consisting of a small number of bottles with different shapes and sizes. Entirely flexible, the line also allows Yili’s developers to customise any element of the test projects, ranging from the overall product to the specific neck, bottle format or capping. In addition to the several types of aseptic filling processes for both still and carbonated drinks, this lab line can handle other types of filling processes, such as hot filling. Additional benefits include huge flexibility, simplicity of operation, comprehensive maintenance and troubleshooting.

As a provider of healthy food and a strong advocate of a healthy lifestyle, Yili aligns closely to its highest principle belief of quality being as precious as life itself. Yili has been supported by Sidel in meeting new demands for products, helping to maintain its leading position in the dairy market and to develop its presence in the market of other soft drinks.

The delivery of Sidel’s versatile Aseptic Lab filler, along with a new EvoBLOW eHR with six cavities, benefited from a combination of expertise, both in China and across the world. The impact of the COVID-19 pandemic created many challenges during the assembly of the line. However, Sidel and Yili cooperated very closely to ensure the successful completion of the project. The installation and technical assistance were delivered fully through professional guidance, conducted remotely via virtual calls by Sidel, and executed on the ground by experienced engineers based in Greater China.

Sidel and Yili have forged a strategic partnership which commenced in 2017. Sidel’s values of customer excellence, collaboration, innovation, and sustainability align with similar values typical of Yili Group too, who assessed equipment capacity, technical support, ability to innovate, product quality, sustainable development and service across the board in their search for a strategic partner.

Filippo Fu, Sidel Regional Sales Director China, said: “The official launch of the PET versatile Aseptic Lab filler in Yili’s Shanghai innovation centre represents the further deepening of the strategic partnership between Yili and Sidel, from equipment supplying to all-round cooperation in packaging development, product development, resource and knowledge sharing. In relying on Sidel’s new PET versatile Aseptic Lab filler, Yili will not only continue to consolidate and expand its leading position in PET dairy packaging but also lay a solid foundation for further expanding its popularity and influence in the beverage industry. Yili’s choice also proves the value and contribution of Sidel in food safety, packaging innovation and sustainable development.”

Innovation and sustainability are of mutual importance to both Sidel and Yili. The ongoing strategic partnership will enable Sidel to support Yili in leading in this area, with the newly-installed versatile Aseptic Lab filler providing the means to develop designs and products which maintain an existing level of sustainability. It will also be able to experiment and attempt breakthroughs in energy conservation, in addition to consumption and emission reduction, which can be shared to enable Sidel to further strengthen its service to customers.

www.sidel.com

 

#modernplasticsindia #plasticmagazine #indianmagazine #indianplasticmagazine #modernplasticsaward #ginujoseph #modernplastic #plasticindia #plasticnews #plasticrecycling #modernplasticsglobalnetwork #modernglobalnetwok #modernplasticsaward2023 #PlasticIndustry #sidel

Acceptance and Use Cases for Autonomous Vehicles Differ Greatly Among Major Automotive Markets – Global Car User Survey by Asahi Kasei

Acceptance and Use Cases for Autonomous Vehicles Differ Greatly Among Major Automotive Markets – Global Car User Survey by Asahi Kasei

A new global survey by Asahi Kasei reveals major differences among the world’s four largest automotive markets in terms of brand loyalty, understanding of sustainability, and acceptance of purely battery-powered and self-driving cars. The usage scenarios of fully autonomous vehicles paint a picture of the mobility of the future.

In November 2022, the Japanese technology company Asahi Kasei and the Cologne-based market research institute SKOPOS conducted their fourth “Automotive Interior Survey” in the four most important automotive markets: Germany, China, the USA and Japan. 1,000 vehicle users with different income levels in each market answered questions about their purchasing behavior, understanding of automotive sustainability, as well as acceptance and usage scenarios for autonomous vehicles.

Brand loyalty globally continues to decrease

The results of the new survey show respondents in all four regions prefer to own a car also in the future. One in two respondents in Germany and the U.S. can imagine purchasing a new car; this proportion is significantly higher in China (79%) and Japan (62%). In contrast, not owning a car or using car-sharing services only is not yet an option for respondents in Germany (11%), the USA (3%) and Japan (4%).

In Germany, the USA and Japan, as in recent years, one in two vehicle users would choose a model from another brand when buying their next car. In China, 82% of the respondents would choose a car from another manufacturer. By comparison, in 2020 only 41% could imagine switching brands. The rapidly growing range of domestic brands in the world’s largest car market will further intensify the competition for customers’ favor in the coming years. In addition, the differentiation via price, drivetrain technology, as well as interior equipment and functions is becoming increasingly important.

Michael Franchy, Director of North American Mobility for Asahi Kasei America states “to address this challenge, OEMs need to partner with suppliers, who have expertise across interior, exterior and electrification, which will allow them to shorten development times and bring new features and functions to market quicker.”

Range and charging times are key when buying electric cars

58% of the respondents in China would consider buying a purely battery-powered electric car. In Germany, only 29% choose this option, in the USA (21%) and Japan (18%). Among potential EV buyers in all regions, range and charging time are important factors in the purchase decision. 39% of the potential EV buyers in Germany also look at the CO2 emissions during vehicle production. This shows the issue of sustainability is becoming more important and more complex in the purchasing decision process.

The understanding of sustainability is changing

Even with the transformation to a zero-emission vehicle the mission of achieving “sustainable mobility” is far from complete. The survey results show a “sustainable vehicle” is no longer just defined by the drivetrain technology, but also by the CO2 footprint in production, easily recyclable materials, or even the decarbonization of vehicle manufacturers and their suppliers. In short, sustainability and transparency along the entire value chain are also playing an increasingly prominent role from the customer’s perspective.

Heiko Rother, General Manager Business Development Automotive at Asahi Kasei Europe comments: “The topic of sustainability is becoming increasingly complex and poses enormous challenges for the automotive industry. With our expertise in green hydrogen, CO2- and bio-based materials as well as the use of recyclates and recycling technologies, we want to achieve the goal of sustainable mobility together with our partners.”

Big regional differences in acceptance for fully autonomous vehicles

In the new survey, Asahi Kasei placed a special focus on the topic of autonomous driving. The results show that in Germany and the U.S. more than one in two respondents currently rejects the use of fully autonomous cars. In Asia, on the other hand, survey participants are much more open to the new technology: In China, only 10% of all respondents are against its use, in Japan 22%. In both countries, one in two respondents can even imagine buying a fully autonomous vehicle. Chinese manufacturers have caught up rapidly in electromobility in recent years. The customers’ affinity for new technologies favors rapid market penetration of innovations and might contribute to China taking a leading role in the field of “autonomous driving” as well.

There are also major differences among the markets with regard to the usage scenarios of fully autonomous vehicles. Displaying tourist information and reading/relaxing are highly popular among respondents in all regions, regardless of the type of vehicle ownership. About one in two car users in China would watch movies and series, in Japan only one in four. In a shared autonomous vehicle, one in two respondents in Japan would spend time sleeping, while only one in seven would work in the car. These different usage scenarios also give rise to new needs in terms of interior design.

As is already the case with conventional vehicles, easy-to-clean textiles and surfaces as well as easily adjustable seats are very important to respondents in all regions and regardless of the type of ownership of fully autonomous cars. Individualized interior lighting and a function for darkening the windows help with reading and relaxing. Fully rotating seats, on the other hand, play only a minor role, particularly in Germany, the USA and Japan.

Even in fully autonomous vehicles, a large proportion of vehicle users in Germany, the USA and China prefer to have a steering wheel and brake pedal for optional manual control – in Japan, one in two would. In Germany and the USA in particular, this option can help increase acceptance of autonomous vehicles.

Rother concludes: “Individual mobility and the car will continue to play a key role in people’s lives worldwide. Preferences in terms of usage scenarios and equipment indicate what the interior of increasingly autonomous vehicles may look like. This makes it more crucial than ever to focus on the customer, their wishes and the driving experience when developing new materials and technologies.”

For more information, visit www.asahi-kasei.com

 

#modernplasticsindia #plasticmagazine #indianmagazine #indianplasticmagazine #modernplasticsaward #ginujoseph #modernplastic #plasticindia #plasticnews #plasticrecycling #modernplasticsglobalnetwork #modernglobalnetwok #modernplasticsaward2023 #PlasticIndustry #asahikasei

Werkzeugbau Winkelmühle Invests in Seminal Technology

Werkzeugbau Winkelmühle Invests in Seminal Technology

Werkzeugbau Winkelmühle, domiciled in Klingenberg / Saxony, Germany plans to position itself more broadly on the market and has therefore acquired 2-component technology from WITTMANN BATTENFELD to extend its service portfolio.

Werkzeugbau Winkelmühle, which emerged in1992 from its predecessor company “Elektronische Bauelemente Dorfhain”, is a family-owned and owner-managed enterprise in the second generation. The company’s founders, Karl-Heinz Berthold and Hartmut Baumgart, are still supporting its present Managing Director Tom Berthold in an advisory capacity. With a workforce of more than 70 employees, Werkzeugbau Winkelmühle manufactures at its location in Klingenberg high-precision punching and injection molding tools, as well as parts in the area of punching and plastics technology for use in electronic systems. The latter are mostly metal-plastic combinations and micro parts. The products are used primarily in interiors and engine compartments of motor vehicles. But components are also being produced for the watchmaking, solar and furniture industries, as well as for the energy sector and optical transmission systems. The majority of the company’s customers are based in the Saxony region.

Dirk Koch (Sales WITTMANN BATTENFELD); Werkzeugbau Winkelmühle GmbH: Hartmut Baumgart (Company Founder and Senior Advisor), Eric Mende (Production Manager), Tom Berthold (Managing Director), Annett Berthold (Head of Quality Management Department), Karl-Heinz Berthold (Company Founder and Senior Advisor), Karina Baumgart-Läderach (Marketing Manager)

 

Werkzeugbau Winkelmühle scores among its customers above all with the high-quality standard of its products, its flexibility and reliability as well as the know-how from its many years of experience. The majority of its injection molded products are highly complex, sophisticated parts, which are required to meet high standards of precision and load capacity. Especially in the automotive sector, the components are often exposed to extreme environmental conditions.

In its injection molding department, Werkzeugbau Winkelmühle is currently operating 24 machines, more than half of which have come from WITTMANN BATTENFELD, including two micro injection molding machines and four vertical machines.

Eric Mende (Production Manager Werkzeugbau Winkelmühle), Dirk Koch (Sales WITTMANN BATTENFELD), Tom Berthold (Managing Director Werkzeugbau Winkelmühle)

 

The most recently acquired machine is a vertical model in a multi-component version from the new VPower series. This machine, a VPower 120/130H/210V, is the first 2-component VPower installed in Saxony. This VPower sets itself apart from previous models mainly by its innovative 2-tie-bar rotary table design which, by dispensing with the central tie-bar, provides optimal accessibility. Thanks to the center of rotation being designed without a tie-bar, there is sufficient space available below the rotary table for cooling water supply, hydraulics, compressed air and electrical equipment. The generously dimensioned rotary tables are combined with a 2-tie-bar portal clamping unit equipped with two external traveling cylinders for fast opening and closing. The rotary tables come with servo-electric drives for short rotation times and high-precision positioning. The “Uniforce” compensation plate system between the crossbars of the clamping unit and the mold platen area ensures even, gentle force transmission to the mold. Due to its open design, this machine is particularly well suited for the integration of automation systems with insert feeding and finished parts removal.

Variety of injection-molded parts from Werkzeugbau Winkelmühle.

 

Since this company makes primarily smaller series and consequently a great diversity of products on the one machine, Eric Mende, Production Manager at Winkelmühle, seeks first and foremost a high level of flexibility in the system whenever purchasing new machines. Moreover, every machine must be easy to operate, with short cycle times and, above all, ensure a high level of repeatability. In view of the increased energy costs and the company’s environmental standards, the energy efficiency of injection molding machines is another very important issue for Werkzeugbau Winkelmühle. Possibilities for integrating auxiliaries are also becoming more and more significant. Eric Mende comments: “The machines from WITTMANN BATTENFELD fulfil the criteria we require in every respect. What is more, they come with a compact design and are extremely energy-efficient.”

2-component assembly with inserts.

 

www.wittmann-group.com

 

#modernplasticsindia #plasticmagazine #indianmagazine #indianplasticmagazine #modernplasticsaward #ginujoseph #modernplastic #plasticindia #plasticnews #plasticrecycling #modernplasticsglobalnetwork #modernglobalnetwok #modernplasticsaward2023 #PlasticIndustry #wittmanngroup

Blovelight Selects SABIC’s ULTEM Resin for Its Integrated, Single-Mode Wdm Modules, Helping to Expand Data Center Capacity

Blovelight Selects SABIC’s ULTEM Resin for Its Integrated, Single-Mode Wdm Modules, Helping to Expand Data Center Capacity

SABIC, a global leader in the chemical industry, collaborated with China’s Blovelight, Ltd., to develop one of the first integrated, single-mode fiber optic lens arrays that are well-suited for a wavelength-division multiplexing (WDM) module. A WDM module enables simultaneous transmission of multiple wavelengths of light over a single fiber, achieving a significant increase in bandwidth capacity. This innovative design uses SABIC’s ULTEM resin, a near-infrared (IR)-transparent, high-heat polyetherimide (PEI) material, to mold an integrated connector (previously metal) and receiving lens array (previously glass) and provide a housing for the WDM component. By enabling part integration and avoiding secondary operations, the SABIC resin helps to make single-mode WDM communications more affordable. Blovelight’s module not only reduces costs vs. individual parts made with glass or metal, but also streamlines manufacturing and assembly.

Blovelight’s optical lens array for the WDM module complies with the Telcordia GR-468 qualification for optoelectronic devices. This simplified, cost-effective component can potentially contribute to broader adoption of single-mode WDM fiber optics, an emerging technology that allows more energy-efficient data transmission over longer distances than multi-mode systems.

“I would like to thank SABIC’s ULTEM resin team for their excellent support in the development of our integrated WDM module,” said David Guo, Blovelight director. “The high-performance ULTEM resin enabled us to create this advanced solution for the optic communications market. We look forward to our next collaboration with SABIC.”

Collaboration with Blovelight
Building on a decade of success with ULTEM resin in multi-mode fiber optic lenses, Blovelight envisioned an integrated, thermoplastic WDM module for single-mode fiber optics. To help the company realize its new goal, SABIC worked closely with Blovelight throughout the application development process.

“The successful Blovelight application is a good example of customer collaboration that extends far beyond supplying materials,” said Scott Fisher, business director, ULTEM Resins and Additives, SABIC. “Blovelight developed a concept and design for solving a tough data capacity and energy problem in an affordable way. We were able to help them achieve their goals by providing not only a novel material solution but also expertise in design, application development and processing through our Opto-electronic Center of Excellence. The center underscores our strong focus on advancing the state of the art in photonics, particularly the adoption of advanced, energy-reducing technologies that facilitate fast, reliable, high-capacity communications.”

Clear Benefits for Advanced Optics
Wavelength-division multiplexing is a key enabling technology for fiber optics. It increases bandwidth by allowing different data streams to be sent simultaneously over a single optical fiber network. Furthermore, WDM technology can be a more energy-efficient option for data communication compared to traditional technologies, especially over long distances. ULTEM resin can contribute to WDM optimization by facilitating design integration, streamlining production and replacing traditional materials that typically have higher system costs.

This SABIC material is an excellent candidate material for single-mode optical transceiver lenses. Compared to aspherical glass lenses, it provides greater design freedom and high-volume, high-speed production without the need for secondary grinding and polishing. From a performance standpoint, ULTEM resin delivers high near-IR transmission (>88% at 850-1550nm), a high refractive Index and excellent dimensional stability over a wide temperature range (-40℃ to 85℃) to help ensure consistent alignment with single-mode fibers. ULTEM resin also met the demands of the assembly process for Blovelight’s WDM application by providing high mechanical strength, dimensional stability, and the ability to build miniaturized, multichannel parts.

SABIC collaborated with China’s Blovelight, Ltd., to develop one of the first integrated, single-mode fiber optic lens arrays that are well-suited for a wavelength-division multiplexing (WDM) module, using SABIC’s ULTEM resin, a near-infrared (IR)-transparent, high-heat polyetherimide (PEI) material. A WDM module enables simultaneous transmission of multiple wavelengths of light over a single fiber, achieving a significant increase in bandwidth capacity. Furthermore, by enabling part integration and avoiding secondary operations, the SABIC resin helps to make single-mode WDM communications more affordable.

 

www.sabic.com

 

#modernplasticsindia #plasticmagazine #indianmagazine #indianplasticmagazine #modernplasticsaward #ginujoseph #modernplastic #plasticindia #plasticnews #plasticrecycling #modernplasticsglobalnetwork #modernglobalnetwok #modernplasticsaward2023 #PlasticIndustry #sabic