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Aerodry to Open 3rd Site Next Month in Greater Noida

Aerodry to Open 3rd Site Next Month in Greater Noida

Indian plastic processing companies are now expanding their capacities after a hiatus of few years. The pandemic forced companies to hold expansion and focus on their existing operations. But once the conditions stabilized, the expansion projects started in full swing as planned.

Noida headquartered Aerodry engaged in production of smart integrated automation solutions for plastic processing industry also expanding by building third site in Noida. The land allotted for the third site in 2018, registration came in 2019 but pandemic forced it to hold the expansion. Construction commenced in the middle of 2021 again and production will soon kickstart shortly.,”

“We have invested about 200 million in the land and machinery in the upcoming third site. Commercial production will commence next month in April, coinciding with Aerodry 25th founding anniversary,” informed Arun Pundir, Executive Director, Aerodry Plastics Automation Pvt Ltd.

Since 1998, Aerodry has established itself as a one stop solution provider for the plastic processing industry with a wide range of auxiliary equipment and systems that include drying, conveying, dosing, blending, heating & cooling, Compounding & Recycling, automation, extrusion process control and complete supervisory systems.

The third unit is coming-up in 50,000 sq ft built-up area, located in Ecotech industrial area regarded as one of the fastest growing industrial areas in Greater Noida, offering 24-meter wide roads, good connectivity etc.

Aerodry has strategic tie-up with Dutch firm Ferlin B V and with the third site coming the technology cooperation with Ferlin further strengthened.  Based in South of Holland, Ferlin is a specialist in dosing, transportation and drying granules, offers smart solutions for blow moulding, extrusion and injection moulding installations.

On what drives the firm in investing in the new site, Pundir explained, “Increasing demand from the market is one of the major factors of setting-up a new plant, besides, capacity constraint at the current site is not allowing us to meet the delivery schedules.” Moreover, the focus will be on adding more value to the product line, streamline operation, reduce delivery time and take-up more complex and bigger jobs.

Responding to a query on kind of capacity hike expected once the new plant functional, he confirmed, “Our capacity will increase by 5 times with the new plant operational.”

The new factory will focus on SAP implementation, sales force CRM, digitalization of customer facing activities, integrating lean manufacturing with IoT. “The integrated manufacturing eliminates manufacturing defects as it involves raw material conversion to skeletons of machines as per requirements of manufacturing.”

Products like drying, conveying, dosing, blending equipment, crystallization will be produced at the new upcoming unit, while heating and cooling equipment will be manufactured at the existing plant.

The modern infrastructure in the new unit will also target the export market by producing cost-effective equipment in India compatible with European technology.

With new capacity coming in, Aerodry intends to expand globally by developing sales network as well as appointing agents in markets like S E Asia, Africa and the Middle East besides developing clientele in the domestic market.

Headquartered at Noida,. Aerodry is an ISO 9001 certified organization. Its products are CE marked and are exported in markets globally. It undertakes pan India projects and has a well-established network to support its global customers.

www.aerodry.com

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New Managing Director for Arburg in Taiwan

New Managing Director for Arburg in Taiwan

Mitchell Yang heads Arburg subsidiary

• New Managing Director in office in Taichung since February
• Successor to Michael Huang, who has been growing Arburg in Taiwan since 2015
• Taiwanese market extremely important for the company

Arburg’s subsidiary in Taichung, Taiwan, has had a new Managing Director. Mitchell Yang has taken over from Michael Huang, who successfully established the subsidiary in 2015 and has been growing it ever since. Yang and the company’s Taiwanese customers can rely on a strong, competent local team with a comprehensive infrastructure.

Mitchell Yang holds a Bachelor’s degree in Electronic Engineering and an Executive MBA. He also brings extensive management and sales experience to his new job.

A very important market

The Taiwanese market has always been very important for Arburg, and with Mitchell Yang on board, the headquarters in Lossburg is confident that plastic injection moulding in Taiwan will continue to progress successfully. As Mitchell Yang points out: “Continuity is a key factor in motivating customers to remain loyal to a company. This is also true for Taiwan – and is why they can count on Arburg to be their reliable partner in the Taiwanese market for years to come.”

In the coming months, Mitchell Yang will take part in an intensive induction programme in close cooperation with the Arburg headquarters in Lossburg, Germany. This will ensure that the high standard of all services in keeping with the Arburg brand promise “Wir sind da.” (“We are here for you”) will continue to be provided in the long term and at the same level as in Germany.

Arburg: Home of injection moulding machines in Taiwan

As a leading centre for the production of electronic semiconductors, Taiwan offers mechanical engineering and injection moulding experts a wide range of market opportunities. Industries such as 3C electronics (computers, consumer electronics and communication), sporting goods and medical technology are developing at a rapid pace locally. In addition, manufacturers in Taiwan are focusing heavily on automation and digital transformation. These are all areas that Arburg covers comprehensively with its technology and service portfolio.To fully support these customer needs, the subsidiary in Taichung has a showroom with two latest-generation Allrounders equipped with the new Flexlift linear robotic system for Asia. This enables Arburg Taiwan to offer its customers extensive application-related advice for plastic injection moulding solutions with added value. In the training area, customers can also benefit from detailed application-related support and complete training courses on all aspects of Arburg technology. Rapid spare parts ordering and in-depth service top off the portfolio of services and ensure smooth production operations without compromise.

www.arburg.com

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Wilmington Machinery Goes Big @NPE 2024 to See Firsthand an Array of Large Low-Pressure Injection Molded Parts and to Learn More About the Advantages of Low Pressure Molding

Wilmington Machinery Goes Big @NPE 2024 to See Firsthand an Array of Large Low-Pressure Injection Molded Parts and to Learn More About the Advantages of Low Pressure Molding

Wilmington Machinery is a recognized leader in producing large-part, low-pressure injection molding machines with shot capacities to 300 lb. (135 kg). The combination of two-stage (extruder/accumulator) and configurable multi-nozzle injection with Versafil control results in strong, lightweight, and economical products. Long-life, low-cost molds, very long-life machinery, and the ability to mold 100% recycled plastics are hallmarks of our process!

Wilmington Machinery offers Seven Low Pressure Machine sizes with configurable single or dual injection.  Utilizing large platens up 15’6” (4.7m) long and 9’0” (2.7m) tall for making one large part or multiple parts, 4-6 molds, in a single cycle, resulting in less floor space, fewer machines, less labor and greater profits!

Why choose structural foam for large parts compared to standard injection molding?

Structural foam molding is a process that allows the production of large, lightweight parts with a high strength-to-weight ratio.

For over 50 years molders have relied on Wilmington Machinery for its expertise in structural foam molding. The company also offers gas assist technology and turnkey solutions including robotics, molds, chillers, gas generators, and mold chilling accessories.

The company located in Wilmington NC can also incorporate innovative or proprietary technologies and design features in their injection molding machines. In addition, their engineering support team continues to help customers optimize their production processes for large parts, ensuring efficiency and quality.

Wilmington Machinery also provides customized solutions based on the specific needs of their clients and offers a full-service lab featuring a 500 ton Low Pressure Molding machine with a 70” x 80” platen for trials and product development.

If you are attending NPE be sure to stop by booth #W1121 to learn more about their Low Pressure Injection Molding machinery.

https://wilmingtonmachinery.com/

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SABIC ULTEM HU Resins, A Highlight At MD&M West 2024, Can Help Ease Transition From EtO Sterilization

SABIC ULTEM HU Resins, A Highlight At MD&M West 2024, Can Help Ease Transition From EtO Sterilization

Bergen op Zoom, The Netherlands, January 30, 2024 – SABIC, a global leader in the chemical industry, will highlight at MD&M West 2024 in Booth #3287 its versatile and durable ULTEM HU resins, which can help medical device manufacturers choose alternatives to ethylene oxide (EtO) sterilization. Demand is growing for materials compatible with other sterilization methods in anticipation of a new ruling by the U.S. Environmental Protection Agency (EPA) that may reduce EtO emissions from commercial sterilization facilities. ULTEM HU resins are stable across many popular sterilization processes, providing the potential for multiple use options. These resins can also withstand multiple sterilization cycles. Their excellent retention of strength and color can help reduce breakage and discoloration, thereby potentially extending the useful life of applications made with these materials.

“Increasingly stringent environmental regulations are challenging the medical device industry to find materials that support compliance,” said Maureen MacDonald-Stein, director, Portfolio Strategy and Marketing, SABIC’s Specialties business. “SABIC’s knowledgeable team of industry experts and our ongoing innovation help enable the proactive development of material solutions to address these types of challenges. In the case of upcoming reductions in EtO emissions, we offer specialty thermoplastics that help device makers to smoothly transition to other sterilization methods without impacting key material properties.”

At MD&M West 2024, SABIC will give a presentation on this topic, titled “How thermoplastic material selection impacts durability and sterilization of medical devices.” The talk, given by Paul Nugent, SABIC’s senior business manager, will take place on Wednesday, February 7 at 3:30 p.m. PST in Design Alley. It will cover properties and performance data for ULTEM HU resins compared to those of polyphenylsulfone (PPSU) resin before and after sterilization, and application case studies.

Providing Alternatives to EtO Sterilization

Ethylene oxide gas is a human carcinogen, and long-term exposure can lead to harmful effects. Therefore, on April 11, 2023, the EPA issued a proposal to significantly strengthen and update Clean Air Act standards for EtO emitted from commercial sterilizing facilities. The proposed rule would reduce EtO emissions by an estimated 80 percent.

According to the U.S. Food and Drug Administration (FDA), approximately 50 percent of sterile medical devices are treated with EtO, totaling about 20 billion devices each year. In view of the upcoming EPA rule, which requires changes such as reducing the amount of EtO applied in medical device sterilization, device makers may wish to use other methods.

ULTEM HU resins are compatible with a number of mainstream sterilization methods, including vaporized hydrogen peroxide (VHP) gas plasma, steam autoclave, gamma radiation, electron beam, X-ray and ultraviolet-C. Under exposure to repeated sterilization cycles, these materials retain their high strength, dimensional stability and attractive aesthetics.

Customers can choose ULTEM HU1000 resin, an unfilled polyetherimide (PEI) featuring excellent mechanical and thermal properties, or ULTEM HU1004 resin a PEI blend offering good ductility and enhanced hydrostability. These grades are biocompatible, resistant to chemicals and inherently flame retardant.

Thanks to their strength and stiffness, unreinforced ULTEM HU resins can replace metal in medical device components, where they deliver light weight, design flexibility and streamlined processing. SABIC’s glass fiber-reinforced grades, such as ULTEM HU2200 and HU2300 resins, may also be options when even higher strength is required.

SABIC’s medical-grade products are backed by its Healthcare Product Policy, which validates these materials meet global safety standards, are covered by an FDA Drug or Device Master File and are subject to formula lock and a stringent change management process.

https://www.sabic.com/en

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 Packaging – “Place Your Bets” – A Wave of Changes on the Horizon

 Packaging – “Place Your Bets” – A Wave of Changes on the Horizon

For decades, the packaging industry has operated behind the scenes, driven by the things we encounter every day, some of which rely on machinery and processes established over 50 years ago, the industry has recently stepped into the spotlight. While the saying “out of sight, out of mind” has applied well to this industry, it is now facing significant changes that could have occurred independently but have now converged.

The convergence of conjunctural and structural elements is reshaping the packaging industry. While these elements may not fundamentally challenge an industry known for its resilience, they are compelling all players to embrace change.

Let’s start with the conjunctural elements that are evident and notably impacting profit margins.

Increase in energy and raw material prices. The significant price hikes, even when passed on to customers, are not sustainable in the long run. It is imperative for converters to implement energy-efficient production lines. Equally important is quality control and waste reduction. For machine manufacturers, after implementing notable price increases in 2021 and 2022, they now revamp their offering behind one simple motto: automation. We will look into this further later on.

Scarcity of labor and qualification of employees. The packaging industry remains relatively unknown to the general public. If we were to survey individuals with no professional or family ties to the industry, they would likely perceive it as a traditional and noisy sector. Furthermore, packaging is often seen as polluting and environmentally unfriendly. However, the advent of digital machinery and AI presents opportunities for packaging manufacturers to offer new careers and reshape their image to attract fresh talent.

Now let’s delve into the structural topics:

Proliferation of short print runs. The growth of short print runs is expected to accelerate in the coming years. Brands manage increasingly diverse product portfolios, and sales forecasting has become more complex. The concept of “on-demand production” is becoming the norm. Additionally, promotional and event-based packaging, which often has a short lifespan, contributes to this trend. Furthermore, frequent regulatory changes require brands to update packaging information, necessitating new printing plates each time.

Evolving role of packaging. Packaging is no longer just about protection; it plays a crucial role in enticing customers, informing consumers, and optimizing the supply chain. As a result, new designs, customization, QR codes, and serialization are becoming increasingly common. These new responsibilities lead to more sophisticated and ever-changing print runs, contributing to the reduction of run lengths across all types of packaging.

Design and miniaturization. Design is gaining increasing importance for consumers and brands alike. Appealing design attracts consumers, while miniaturization reduces material consumption, environmental impact, and costs. These trends require more frequent design iterations and higher-performing machines capable of producing more complex formats.

New regulations. Brands and retailers are required to be transparent about the composition and origin of their packaging. Communication about materials used, recycled content, and recyclability can render certain packaging types and the machines producing them obsolete. Many large brand owners made significant pledges towards recyclable packaging by 2025. The clock is ticking.

Environmental responsibility. With growing concerns about the environmental impact of packaging, there is a shift from plastic to paper/cardboard and the development of new mono-component substrates for easier recycling. However, the challenge lies in the existence of recycling infrastructure. Packaging manufacturers need to implement industrial production processes capable of handling these new materials across coating, vacuum metallizing, printing, and lamination to the manufacture of final packages with proper sealing and opening features.

So, what’s next?

Combining the conjunctural and structural elements, it becomes apparent that the packaging industry will face numerous significant challenges. It must evolve to become more flexible, responsive, and adaptive. In this context, what are the opportunities and upcoming changes?

Automation and quality control. The increasing trend towards automation allows for the reduction of scarce and costly skilled labor. It also helps minimize errors and waste. Machines equipped with quality control systems – eg AVT, ACCUCHECK can rectify shortcomings or halt production. With the integration of AI, these systems will make significant progress, enabling machine operators to supervise multiple machines with very limited physical intervention.

Digitalization. While the digitalization of labeling has become prevalent, the folding carton, corrugated board and flexible packaging sectors are still relatively hesitant. However, the global threshold of 100 digital presses for corrugated board packaging was crossed by the end of 2022, indicating a shift towards digitalization adoption. The overall packaging digital transformation extends beyond printing and encompasses embellishment and cutting such as Highcon, SEI Laser, MGI, Jetfx. Although current solutions may not yet match the productivity levels of conventional technologies, they are necessary to optimize overall production and allow conventional equipment to focus what they are designed for meaning medium and long print runs.

Digital technologies are an incredible tool, not a threat, and it will intelligently complement conventional technologies that will persist for decades. We will also see the rise of hybrid solutions combining the best of both worlds. Many label converters and commercial printing companies can testify to the advantages of digital technology. The adage “we fear what we do not know” remains true in most industries.

Workflow management. It has become the nerve center of packaging manufacturers. From order placement to pre-press, production, quality control, and invoicing, optimizing the flow of production and processes and mastering workflow management are fundamental. data-driven processes, leading to greater operational efficiency and optimized resource allocation are now required for faster-time to market and more flexibility. And the advent of AI will further enhance the power of software tools and machines for an ultimate flexibility including preventive maintenance. The challenge lies in employees’ ability to effectively manage the provided information, and management’s willingness to validate recommendations from intelligent systems. At drupa, visiting ESKO, Hybrid Software and others will be a must and probably where you will touch the future the most.

Web-to-Packaging and new business models. Digitalization and automation are gradually leading us towards factories managed by robots operating day and night with minimal human intervention. Major packaging equipment manufacturers are investing in or acquiring robotics companies – eg Durst and BOBST. Within less than five years, factories producing packaging in an “Industry 4.0” format will become a reality. Although these dark factories will only address a small portion of production, the course has been set. Last, new technologies enable new players to build new business models offering services not available before.

New entrants and consolidation. The packaging industry provides an opportunity for players from the declining commercial printing industry to enter new markets. These printers are well-versed in the digital realm and skilled in managing sophisticated workflows with optimized margins. While they may not have all the necessary equipment for mass packaging production, their focus will be on short and personalized packaging print runs, typical in commercial printing. Furthermore, consolidation within the packaging industry will continue. Significant investments are required in all sectors, and expertise needs to be enriched with new skills, facilitating acquisitions and mergers.

The key challenges for all stakeholders in the packaging industry will be managing growth, addressing more complex packaging formats, overcoming environmental constraints, implementing new regulations, attracting new talent to the industry, developing new business models like web-to-pack, and welcoming new entrants from the commercial printing world.

drupa.com

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KRAIBURG TPE To Spearhead Sustainable TPE Innovations And Solutions In CHINAPLAS 2024

KRAIBURG TPE To Spearhead Sustainable TPE Innovations And Solutions In CHINAPLAS 2024

KRAIBURG TPE, the global thermoplastic elastomer (TPE) manufacturer is excited to announce its participation in CHINAPLAS 2024, chinaplas which takes place in NECC Shanghai, China, from April 23 to April 26 2024 to highlight its latest TPE solutions suitable for diverse industries.

KRAIBURG TPE will be located at Hall 7.2, Booth K42 during CHINAPLAS 2024. Find out how KRAIBURG TPE can innovatively meet your exacting TPE demands as we work together to create a more robust and sustainable world. Our team looks forward to demonstrate our TPE’s transformative solutions and potential and engage in insightful discussions regarding the future of our industry.

Sustainability at the Core: Reducing Footprints, Raising Standards

KRAIBURG TPE is aggressively promoting a cleaner future in response to sustainability concerns that are being raised around the world. Our Asia Pacific Sustainability TPE solutions, comprising up to 48% post-consumer recycled (PCR) and 50% post-industrial recycled (PIR) content actively promote eco-friendly initiatives. These materials are used in automotive exteriors, consumer electronics, wearable applications, toothbrushes, razors, and more. KRAIBURG TPE is thrilled to present its steadfast commitment to innovation, sustainability, and quality, and support customers further by providing product carbon footprint values upon request.

Driving Progress in Automotive Excellence

KRAIBURG TPE is dedicated to delivering state-of-the-art materials and innovations to meet the evolving needs of diverse sectors, particularly in the automotive industry. Engineered for outstanding performance such as weather resistance, low density, controlled level of emission and odor, soft touch surface, chemical stability to substances such as oils, greases, AdBlue and fuels. Our TPE materials are tailored to meet the rigorous demands of the automotive industry, either in interior, exterior or in powertrain applications.

Fulfills your Packaging Needs

KRAIBURG TPE offers safe materials for cosmetic and food packaging. These materials meet international standards such EU Directive No. 10/2011, FDA CFR, Title 21, EN 71/3 regulations, China GB 4806:2016, as well as REACH, SVHC and RoHS. They do not contain any animal ingredients and are colorable to suit consumer applications for various cosmetics and food packaging applications such as lip gloss, mascara, food containers, seals and squeeze bottles.

TPE for the Asia Pacific’s Healthcare Market

In addition, KRAIBURG TPE’s THERMOLAST H for healthcare and medical applications meet stringent international standards such as ISO 10993-5 and GB/T16886.5 for cytotoxicity. This exclusively designed TPE for the Asia Pacific market benefits the customers with its wide range of applications such as healthcare and medical devices, syringe gasket, medical resealing, catheter, tubings, packaging and other applications requiring good chemical resistance, good haptic and sterilizable properties.

https://www.kraiburg-tpe.com/en

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KRAIBURG TPE Capitalizes On TPE Innovation For Syringe Cap Applications

KRAIBURG TPE Capitalizes On TPE Innovation For Syringe Cap Applications

Syringe cap design plays a critical role in ensuring the safety, efficiency, and cost-effectiveness of syringe prefilling programs, making thermoplastic elastomers an attractive alternative for such applications.
KRAIBURG TPE’s THERMOLAST H HC/RS/AP series is the ideal material solution for healthcare and medical resealing applications. In addition to meeting the healthcare industry’s stringent requirements, this series also provides the necessary performance and reliability to support the evolving needs of medical professionals and pharmaceutical companies in syringe-related applications. The utilization of THERMOLAST H in a syringe cap is dependent on the specific syringe designs and materials used.

The THERMOLAST H HC/RS/AP series exhibit exceptional resealing properties to effectively prevent leakage and contamination, thereby enabling the safe preparation of advanced medications for patients.
The series has undergone testing in accordance with ISO 10993-5 and GB/T 16886.5 for cytotoxicity, ensuring its compliance with essential healthcare industry standards such as US FDA CFR 21, Regulation (EU) No 10/2011, REACH, and RoHS requirements. It is also free of animal ingredients, PVC, silicone, and latex, ensuring the safety and suitability for healthcare and medical applications.
In addition to its safety credentials, the HC/RS/AP series offers excellent versatility, with good adhesion to PP and PE through injection molding, making it suitable for various medical device applications. Moreover, its availability in translucent colors allows for pre-coloration, catering to specific project requirements and aesthetic preferences.

The THERMOLAST H HC/RS/AP series proves KRAIBURG TPE’s commitment to providing advanced materials that meet the stringent demands of the healthcare industry, ensuring the highest levels of safety, reliability, and performance in medical applications.

Sustainability successes of our TPEs

KRAIBURG TPE’s recent sustainability innovations include a series of material solutions specially developed for automotive, consumer, consumer electronics, wearables and industry applications. Comprising up to 48% post-consumer recycled (PCR) and 50% post-industrial recycled (PIR) content, the material complies with multiple global standards such as FDA raw material compliance, RoHS and REACH SVHC requirements. KRAIBURG TPE also provides customers with product carbon footprint values.

https://www.kraiburg-tpe.com/en

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EUROMAP Pressemitteilung

EUROMAP Pressemitteilung

Neuer Entwurf EUROMAP 81 veröffentlicht Optimierte Sicherheit bei Maschinenanbindung

Der neue Entwurf der Spezifikation EUROMAP 81 bietet eine standardisierte Hardwareverbindung für den Austausch von Sicherheitssignalen zwischen zwei Maschinen.

Diese Schnittstelle kann verwendet werden, wenn nicht-sicherheitsrelevante Signale über andere Schnittstellen (z.B. OPC UA) übertragen werden. Ein beispielhafter Anwendungsfall wäre die Verbindung von Spritzgießmaschine und Roboter. Die wesentliche Änderung im Vergleich zum vorherigen Entwurf ist die Erweiterung der Spezifikation auf zwei Teile. Dadurch können nun Sicherheitssignale von zwei getrennten Schutzeinrichtungen (z.B. Vorder- und Rückseite der Maschine) über eine Schnittstelle übertragen werden.

Der Entwurf steht zur öffentlichen Einsicht als kostenloser Download unter www.euromap.org zur Verfügung.

Kommentare werden per E-Mail an mikula.thiem@vdma.org bis zum 1. Mai 2024 erbeten.

Pressekontakt:
Dr. Mikula Thiem
Technical Commission
EUROMAP
c/o VDMA Plastics and Rubber Machinery
Lyoner Straße 18, 60528 Frankfurt, Germany
Phone: +49 69 6603-1833
e-Mail: mikula.thiem@vdma.org

www.euromap.org

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Covestro Increases Share Of Renewable Power For Site In Belgium

Covestro Increases Share Of Renewable Power For Site In Belgium 

  • Share of renewable power increases to 60 percent of current demand.
  • Five-year term from 2026 to 2030.
  • Saves 103,000 tons of CO2 emissions.

Covestro and RWE have signed a long-term power purchase agreement (PPA) for the supply of power and guarantees of origin from offshore wind turbines in the North Sea for the Covestro production site in Antwerp, Belgium. The contract runs from 2026 to 2030 and will enable Covestro to increase the share of renewable energy from the current 45 percent to 60 percent of the site’s current power needs and secure the supply of green energy until 2030, saving 103,000 tons of CO2.

“The new contract shows: We are making consistent progress on our path to climate-neutral production – even in economically challenging times,” says Dr. Thorsten Dreier, Chief Technology Officer at Covestro. “Because we are convinced that our vision of a complete focus on the circular economy and climate neutrality is the only way to ensure the long-term success of our company.”

Ulf Kerstin, CCO of RWE Supply Trading, says: “We are delighted to support Covestro in achieving its ambitious sustainability goals and to be able to accelerate the transition to climate-neutral production. The great interest of our customers in green power underlines the importance of CO2-free power for the manufacturing industry.”

The new PPA with RWE replaces a current agreement, which expires at the end of 2025. At the Antwerp site, Covestro produces the high-performance plastic polycarbonate, which is used in car headlights, electrical and electronic components, LED lights, medical technology and many other applications. Polyether and the important industrial chemical aniline are also produced there, and Covestro is currently expanding production there with the construction of a new world-scale plant.

“This supply agreement is a further step towards increasing the proportion of renewable power in our production,” says Dr. Georg Wagner, Managing Director of Covestro in Antwerp. “With this and the use of sustainable raw materials and innovative recycling technologies, our production site is on the way to a climate-neutral and fully circular future. We are delighted to have found a partner in RWE with whom we can reach the next level.”

Covestro aims to achieve climate-neutral production by 2035 and has already concluded several electricity supply contracts worldwide. Since 2023, the site in Shanghai has been supplied with 45% of its electricity from solar and wind power, and in the USA, Covestro has concluded a virtual power purchase agreement with the company Ørsted for 200 gigawatt hours of solar power, which corresponds to twelve percent of the electricity requirements at the Baytown site.

By 2025, ten percent of the electricity at the company’s sites in Germany is also to come from renewable energy sources. In this way, Covestro aims to achieve the interim target of reducing greenhouse gases from production by 60% by 2030. At the end of 2023, Covestro covered about 16% of its global electricity needs from renewable sources.

http://www.covestro.com

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Dieffenbacher Drives The Mobility Of The Future Cutting-Edge Manufacturing Solutions For The Automotive, Aerospace, Sports And Leisure Industries And Beyond At Jec World 2024

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Dieffenbacher Drives The Mobility Of The Future Cutting-Edge Manufacturing Solutions For The Automotive, Aerospace, Sports And Leisure Industries And Beyond At Jec World 2024

Composites manufacturers eager to help their customers in the automotive, aerospace and sports and leisure industries seize e-mobility opportunities will want to visit with German machine and plant manufacturer DIEFFENBACHER at JEC World 2024 in Paris, March 5 to 7, in hall 5, booth L115. The company’s manufacturing technologies and plants support the production of all kinds of mobility solutions, ranging from automotive parts to emerging applications like transportation and passenger drones and electric surfboards and jet skis.

“The mobility of the future is becoming more diverse every day,” says Georg Obermaier, Head of the Forming Business Unit at DIEFFENBACHER. “When it comes to complete plants for producing composite components, we have the right solution for almost every application. At JEC World 2024, we look forward to learning the latest use cases and collaborating with our partners and customers to find the perfect solutions to their challenges.”

Examples of applications produced with DIEFFENBACHER equipment include battery housings, battery boxes and underbody covers for many e-mobility applications such as drones and electric cars, and even bicycle components such as frames and rims. The processes on display will include Sheet Molding Compound (SMC), GMT and Long Fiber Thermoplastic Direct-Molding (LFT/LFT-D) as well as the DIEFFENBACHER Tailored Blank Line, including Tape Laying and consolidation technologies. DIEFFENBACHER’s core competence, the hydraulic press, plays a major role in all these processes.

DIEFFENBACHER Sales Manager Raimund Grimm will present “Thermoset and Thermoplastic Technologies for EV Applications.” He will discuss the advantages and disadvantages of thermoset and thermoplastic materials and what an efficient and sustainable production process looks like.

Two recent projects that demonstrate DIEFFENBACHER’s approach are Teijin’s SMC plant in Milovice, Czech Republic, and REIN4CED’s Tailored Blank Line in Leuven, Belgium. “We recently successfully commissioned our new DIEFFENBACHER SMC line for producing battery covers. I highly recommend visiting with their experts at JEC World 2024 to learn what DIEFFENBACHER can make possible in composites manufacturing,” says Lukas Mildorf, Technical Director at Teijin. REIN4CED CTO Michaël Callens concurs. “DIEFFENBACHER has repeatedly proven to be the perfect partner for automated Tape Laying, consolidation and forming. That’s why we launched a strategic partnership with them for the thermoplastic manufacturing of carbon bicycle frames,” he says.

DIEFFENBACHER’s presence at JEC World 2024 will be rounded off by digitalization and sustainability solutions. DIEFFENBACHER’s digitalization platform EVORIS uses artificial intelligence to make plants faster and more efficient. “EVORIS gives us much better insights into our production and better possibilities to influence it,” says Christoph Bless, Head Operational Maintenance & Repair at Autoneum in Sevelen, Switzerland. Autoneum has used EVORIS since 2022. “DIEFFENBACHER’s approach stands out from the crowd. They offer the complete package, everything from the platform to sensor technology and plant know-how to technologist knowledge for the entire production line,” Bless adds.

Companies interested in sustainability have numerous options from DIEFFENBACHER for various production processes. The Fiberpress hydraulic press in Teijin’s SMC line, for example, is equipped with variable-speed pump drives that minimize unnecessary energy consumption. The DIEFFENBACHER Fiberforge that’s part of REIN4CED’s Tailored Blank Line helps the bicycle frame manufacturer use its valuable raw materials as efficiently as possible. It can cut UD tapes at any angle between -45° and 45° to produce a contour with minimum waste. DIEFFENBACHER’s adaptive accumulator management of the hydraulic drive system optimizes the energy consumption of hydraulic press systems by automatically determining during the first press strokes the exact energy required for forming. For subsequent production cycles, the hydraulic drive accumulator is charged only to the corresponding required pressure level.

“We’re excited to once again present our solutions to the composites industry at JEC World 2024,” says Marco Hahn, Director Sales of the Forming Business Unit. “We look forward to having deep discussions, exploring new business opportunities and strengthening existing partnerships. We’re also thrilled to start new partnerships with the common goal of moving forward together,” he concludes.

https://dieffenbacher.com/de/

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