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New DOMO injection moulding simulation database ensures faster development times for customers

New DOMO injection moulding simulation database ensures faster development times for customers

  • DOMO is launching a unique new service for polyamide customers, covering the global portfolio of products designed for injection moulding.
  • By providing direct access to DOMO Engineered Materials latest injection moulding simulation database, DOMO is ensuring customers have access to the most up to date, extensive and validated TECHNYL® injection moulding data.
  • This new service, enabling faster project development times for customers, goes live on 12 May 2022.

Until now, customers needed to update their simulation software to obtain the latest injection moulding databases from providers, with a significant lag between new material availabilities and public database updates – sometimes more than a year. They also needed to reach out to multiple contacts on a regular basis to check for the latest resource availabilities from material providers.

DOMO is changing this paradigm by providing a valuable new service to customers, comprising frequent updates of its injection moulding simulation database for Autodesk Moldflow. Comparable injection material cards for other software (Moldex3D, CADmould, etc.) will also be made available upon request or through your sales and technical manager.

“We are at the cutting edge in our approach to provide high quality data for injection moulding and integrative structural – MMI simulation in the fastest and most direct way to our customers,” says Alexandre Chatelain, Simulation Models Database Manager at DOMO.”

“This project is part of a broader scope aimed at improving our overall digitalization capability and is an instrumental contribution to our commercial digitalization strategy” Chatelain added.

By enabling customers to always have the latest injection moulding simulation data from DOMO Engineered Materials, this will save them time and effort in getting the appropriate data for their projects. These fitted and validated measurements for more precise simulation will enable shorter development time for customers, and faster time to market.

Moreover, these direct updates will include new offerings from DOMO’s development pipeline as well as newly validated data beyond the standard injection moulding process characterization, such as fiber orientation prediction optimization.

“At DOMO, we provide unique data – like fiber orientation model parameters calibration and validation – to optimize polyamide part performance,” adds Chatelain. “We understand that it is a burden for our customers if they have to update their simulation software to obtain the latest injection moulding data from providers whenever there is a new release. That’s why we now provide injection moulding database updates independently from software releases to ensure our customers are always up to date.”

For more information, contact us through the dedicated DOMO website form or get in touch with your DOMO customer manager.

Since February 2022, the entire TECHNYL® portfolio is exclusively produced and commercialized by DOMO worldwide.

Mondi switches all glassine-based release liners to certified base paper

Mondi switches all glassine-based release liners to certified base paper

  • Mondi moves to certified base paper for its full portfolio of glassine-based release liners.
  • The switch to certified base paper helps ensure that the wood is harvested from responsibly managed forests.
  • Mondi collaborates with certification schemes like PEFC to enable traceability and compliance.

Mondi, a global leader in sustainable packaging and paper, has switched its entire portfolio of glassine-based release liners to certified base paper. The change is part of Mondi’s ongoing, proactive approach to sustainability, which includes developing solutions that are better for the environment.

Glassine-based release liners are mainly used for labels, tapes, and medical applications. By moving to certified base paper, Mondi is improving traceability, working with partners who manage forests responsibly in line with its commitment to maintain zero deforestation in its forests and supply chain. This latest move to certified glassine-based paper is another step in Mondi’s commitment to responsible sourcing and supply chain transparency.

Mondi’s close collaboration with partners, known as its EcoSolutions approach, means that it will continue to ask the right questions and develop the most sustainable packaging solutions to support customers in achieving their sustainability goals. Mondi already works with a number of certification bodies to help increase the availability of certified wood fibre in its key wood sourcing markets in Europe.

All of Mondi’s pulp and paper mills are PEFC or FSC certified, 100% of its own forests are certified and 76% of externally sourced wood and 100% of sourced pulp is from certified sources.

Stefan Schönberger, Head of Product Sustainability Release Liner, Mondi, says: “As part of our MAP2030 ambitions, we commit to taking action on climate change, and setting an example for others working in international manufacturing, production and logistics to help them make sustainability a key priority. Offering certified base paper is part of this. It is the first step to upgrading our entire release liner portfolio, which will manage our impacts while providing the best possible solutions for the customer and the end consumer.”

Kennametal becomes GE Additive beta partner to advance Binder Jet capabilities in tungsten carbide

GE Additive today announced that industrial technology leader Kennametal Inc. is the latest member of its Beta Partner Program. As part of the GE Additive Program, Kennametal will further advance its Binder Jet printing capabilities in cemented tungsten carbide as it continues to scale its end-to-end metal additive manufacturing solutions, from metal powders through to the production of 3D-printed parts and tooling.

Kennametal’s metal 3D-printed parts have already gained wide customer adoption across a variety of industries, such as oil & gas, energy, industrial processing and transportation. Kennametal will work with GE Additive to identify, design and scale specific applications for serial production on GE’s Binder Jet system, leveraging Kennametal’s proprietary cemented tungsten carbide additive materials.

Kennametal is a global leader in tungsten carbide and Stellite™ (cobalt chrome alloy) alloys recognized for their superior wear, heat and corrosion performance. Kennametal is focused on optimizing these high-performance, wear- and corrosion-resistant material families to additive platforms to produce fully finished components with complex designs, shorter lead times and improved performance not possible through traditional manufacturing. When combined with additive manufacturing, these proprietary material systems can offer a step change in wear and corrosion solutions for some of the most challenging applications.

“Customers are increasingly seeking our 3D-printed tungsten carbide and Stellite solutions to help them maximize their productivity in challenging applications when wear and corrosion resistance are critical,” said Jay Verellen, general manager, Kennametal Additive Manufacturing. “Our work with GE Additive on Binder Jet solutions will enable further scaling of our operations to meet strong customer demand—and extend our leadership in proprietary material solutions for additive.”

Customer-Centric Innovation

GE Additive continues to develop its Binder Jet solution to make additive manufacturing a reality for serial production, targeting millions of parts per year and beyond. Key to that development is ongoing, hands-on input from members of GE Additive’s Binder Jet Beta Partner Program.

“By hands-on, we don’t mean tinkering or experimenting. We work closely with our beta customers as they develop their own, real-world business cases, applications and parts. To them, it is important that our solution is not only mature and scalable but is capable, complete and aligns to their product innovation strategies and meets production volume needs,” said Brian Birkmeyer, product line leader for Binder Jet at GE Additive.

“We are honored that Kennametal, an industry leader in 3D-printed tungsten carbide, is working closely with us on the development of our Binder Jet platform. Ensuring we align with Kennametal’s production expectations and requirements is a top priority. Their longstanding expertise in materials science mirrors our own, and our team is excited to work together to deliver new and innovative solutions,” added Birkmeyer.

SABIC launches new upcycled LNP™ ELCRIN™ iQ resin made with ocean-bound plastic waste to help reduce pollution and support circularity

BERGEN OP ZOOM, THE NETHERLANDS, May 16, 2022 – SABIC, a global leader in the chemical industry, today introduced LNP ELCRIN WF0061BiQ resin, a novel material that uses ocean-bound polyethylene terephthalate (PET) bottles as a feed stream for chemical upcycling into polybutylene terephthalate (PBT) resin. Ocean-bound plastic is mismanaged waste that originates within 30 miles (50 km) of the coast and is likely to end up in the ocean. The new grade is the latest addition to SABIC’s extensive portfolio of chemically upcycled LNP ELCRIN iQ materials, which help support circularity while serving as potential drop-in replacements for virgin PBT resins. LNP ELCRIN WF0061BiQ resin is a candidate for consumer electronics applications such as fan housings in computers and automotive seating, as well as electrical connectors and enclosures.

“We’re continually expanding our LNP ELCRIN iQ portfolio – and the PET waste streams used to produce these materials – to help divert more plastic from the oceans while helping our customers incorporate recycled materials in their products, achieve their carbon neutrality goals and meet consumer demands for greater sustainability,” said Sanjay Mishra, GM Technology & Footprint, Specialties, SABIC. “Within the next decade, we anticipate upcycling 10 billion plastic bottles into higher-performing, durable materials that deliver enhanced value to customers. SABIC is committed to working with the plastics supply chain to find new solutions to address urgent environmental issues such as reducing ocean-bound plastic waste and achieving net zero carbon emissions.”

Circularity Without Compromising Performance

The new LNP ELCRIN WF0061BiQ grade, a glass fiber-reinforced PBT material, features non-brominated, non-chlorinated flame retardancy meeting the UL94 V0 standard at 0.8mm and F1 rating. It also delivers excellent heat resistance, toughness and stiffness, and high flow well-suited for molding thin-wall applications for outdoor environments such as electrical equipment enclosures.

All LNP ELCRIN iQ materials can serve as possible drop-in replacements for conventional PBT to help manufacturers increase the sustainability of end products. SABIC’s proprietary upcycling technology, which involves the repolymerization of ocean-bound PET into PBT, delivers virgin-like performance properties. This process surpasses mechanical recycling in quality and consistency.

“According to an internal life cycle analysis conducted in accordance with ISO 14040/14044 protocols, LNP ELCRIN WF0061BiQ compound can offer potential reductions of up to 14% in carbon footprint and up to 25% in cumulative energy demand, when compared to the virgin PBT compound reinforced with glass fiber,” said Darpan Parikh, Americas Customer Fulfillment Leader, Specialties, SABIC. “By replacing virgin material with our resins, customers can help reduce environmental impacts by reusing plastic waste and eliminating halogenated additives.”

In addition to SABIC’s new LNP ELCRIN WF0061BiQ resin, based on ocean-bound PET bottles, the company has introduced many different and innovative grades to the LNP ELCRIN iQ portfolio, including glass- and mineral-reinforced products and flame-retardant formulations. For example, SABIC’s new LNP ELCRIN WF006XXPiQ and LNP ELCRIN WF0061XPiQ compounds incorporate pre-consumer recycled glass fiber diverted from the waste stream of industrial processes. The use of recycled glass fiber further enhances the circularity of these upcycled PBT materials. The diversity of these formulations enables LNP ELCRIN iQ resins to be considered for applications beyond electrical and electronics components, such as automotive exterior parts, healthcare applications and personal care products.

SABIC is not only creating sustainable materials but also regularly formulating new resins and compounds using environmentally responsible and safer chemistries, such as non-brominated/non-chlorinated flame retardants. According to the GreenScreen for Safe Chemicals benchmark rating, which was created by the non-profit organization Clean Production Action (CPA), these SABIC materials, and others in development, are, or will be, recognized with a score of 3 or higher, out of 4. Benchmark 3 is a relatively better result compared to that of average products and indicates only a slight concern.

BEAMIT invests in M Line system to meet the demand from aerospace & defense customers for large metal additive parts

BEAMIT Group (BEAMIT), partly owned by SANDVIK, has invested in a GE Additive Concept Laser M Line system to meet growing demand from its aerospace and defense customers for both large format metal 3D-printed components and assistance in industrializing additive production.

This investment comes six months after Avio Aero, BEAMIT and GE Additive signed a letter of intent regarding a strategic technology collaboration. BEAMIT is a longstanding customer of GE Additive and operates a fleet of Concept Laser and Arcam EBM machines, including the Mlab, M2 and X Line platforms, as well as two Q10plus machines across its three manufacturing plants and its subsidiary PRES-X.

Demand for Larger Additive Parts

“As part of our ‘one-stop-shop’ strategy, we have continued to invest in our value chain over the past seven years and have also achieved rigorous ISO 9001, AS 9100 quality certifications and NADCAP accreditation needed to service the aerospace sector. That investment has not gone unnoticed and we continue to attract new aerospace, space and defense customers, while supporting existing customers who have already commenced their additive journey,” said Mauro Antolotti, President of BEAMIT Group.

“Today, we are seeing an increasing demand from customers for much larger, more complex parts, and in higher volumes— this is why we have invested in our first M Line system. Based on our strong and well-recognized expertise in discovering new applications for additive manufacturing, we see in the new platform M Line, combined with our full cutting edge end-to-end value chain, the key for a technological leap towards significantly increased production volumes in the near future. The BEAMIT team is ready to explore the potential of the M Line and continuously improve the industrialization process by digitally connecting the system with all the subsequent post-processing phases. We will work closely with GE Additive’s AddWorks consultants to make this development even faster,” said Andrea Scanavini, Chief Commercial Officer of BEAMIT Group.

The rise in demand for larger parts that BEAMIT is experiencing is replicated across the commercial aerospace, space and defense sectors, globally. Additive users across the aerospace supply chain continue to invest in innovation and in doing so continue to set the bar high for the deployment of increasingly mature metal additive applications. The progression in terms of complexity and volume is a reflection of the evolving sophistication of in-house additive teams, one-stop shop companies like BEAMIT with an end-to-end approach, and the wider aerospace additive ecosystem.

Enabling Industrialization Faster

This latest phase of industrialization builds on widespread success in deploying metal additive across the aerospace industry, where users are able to demonstrate tangible return-on-investment, in terms of productivity and cost-part reduction, and are now able to make a tangible business case for scaling their additive operations.

“Being closely aligned through our own activities across GE Aviation, including Avio Aero, and many other customers in aerospace, we anticipated this next wave of industrialization. For some time our common objective with BEAMIT has been to work closely together to enable their customers to make the shift to industrialization as seamless as possible, we feel now quite proud that this becomes a reality,” said Rob Dean, GE Additive’s AddWorks senior leader in Europe.

Once installed at its facility in Italy, the BEAMIT team will push the utilization of M Line to its full potential in terms of quality, productivity and driving cost out for additive production, also with the support of GE Additive’s AddWorks consultants.

The M Line has been developed for high-quality, high throughput scenarios and lends itself well to highly-regulated industries such as the aerospace and medical sectors. While it is intuitive and easy to operate, the M Line is a highly-advanced, industrialized production system that is well-suited to customers who have experienced metal additive users for many years and have already started to scale production volumes.

“Customers, like BEAMIT, recognize that GE Additive’s experience and products can help them move to serial production quicker. It’s great to see BEAMIT invest in the M Line and build on our strategic technology collaboration that will not only benefit the aerospace industry, but also the wider industrial additive community here in Europe and around the world,” said Wolfgang Lauer, product line manager – M Line, GE Additive.

Henkel partners with Porsche in ABB FIA Formula E World Championship

Henkel through its well-known LOCTITE® brand is partnering with Porsche in the ABB FIA Formula E World Championship, the only all-electric and most sustainable motorsport series. With a strong legacy of performance, innovation, reliability and sustainability, LOCTITE has become the official Adhesives Partner for the TAG Heuer Porsche Formula E Team, offering premium professional products and extensive technical expertise on the Porsche 99X Electric – the company’s first all-electric racing car.

The ABB FIA Formula E World Championship actively promotes electric mobility and innovative mobility solutions that contribute to reducing air pollution and fighting climate change around the globe. Both Henkel and Porsche have set themselves the goal to drive progress towards a sustainable future.

Porsche Motorsport is constantly improving the Porsche 99X Electric in regards of efficiency and reliability to compete in the most competitive racing series in the world – the ABB FIA Formula E World Championship. Henkel supplies adhesive solutions for many applications, both in the Porsche development workshops and at the racetracks.

As part of the partnership the TAG Heuer Porsche Formula E Team uses a wide range of LOCTITE products, including a number of high-performance epoxy adhesives, retaining compounds, gap-filling adhesives, threadlockers (medium and high strength), structural adhesives, thread sealants and instant adhesives. The deployment of these products ensures complete mechanical reliability for a host of key applications, which extend from suspension bearings, gearbox housing parts and powertrain bolts, through to steering wheel components, O-rings and cables. Porsche test rigs for engines and gearboxes also benefit from the high-performance LOCTITE solutions.

“We are proud to partner with the TAG Heuer Porsche Formula E Team in the ABB FIA Formula E World Championship,” says Joerg von Ameln, Corporate Vice President General Manufacturing & Maintenance at Henkel Adhesives Technologies. “Together we aim to pave the way to what is clearly going to be the future of motorsport. And this is an obvious match because, just like us, Porsche enters competitions to win!”

“The partnership perfectly illustrates our shared brand values,” adds Eric Saunders, Vice President Marketing for General Manufacturing and Maintenance at Henkel Adhesive Technologies. “This is an ideal platform on which we can emphasize the LOCTITE commitment to developing pioneering products based on real-world expertise whose safety and sustainability credentials are second to none.”

“In order to be successful in such a highly competitive racing series as the ABB FIA Formula E World Championship, we need strong partners who share our commitment and vision for the future of motorsports. We are delighted to welcome Henkel as our reliable strong partner. The LOCTITE core philosophy and products stand for innovation and sustainability which therefore makes it the perfect match for Porsche,” explains Thomas Laudenbach, Vice President Porsche Motorsport.

This partnership between Henkel, one of the global leading suppliers of adhesives, sealants and functional coatings, and Porsche, one of the most iconic leaders in motorsport, both with histories stretching back to the 1950s, is the continuation of a long, trusted collaboration.

The very first highlight of the partnership was already celebrated at the Mexico-City E-Prix on February 12th: Starting from pole position on the Autodromo Hermanos Rodriguez circuit in the No. 94 Porsche 99X Electric, Pascal Wehrlein (GER) clinched the first victory for Porsche in the ABB FIA Formula E World Championship. His teammate André Lotterer (GER) finished second in the No. 36 car, making the perfect triumph for the Stuttgart sports car manufacturer at round three of this season’s Formula E. By clinching the top two podium positions in Mexico, the TAG Heuer Porsche Formula E Team progresses up the team rankings to third place. In the drivers’ standings, Pascal Wehrlein sits third, tied for points with André Lotterer in fourth.

Full race details and news from the ABB FIA Formula E World Championship, a showcase for the globe’s most advanced e-mobility technologies, are available at: newsroom.porsche.com/formulae and media.porsche.com/formulae.

LOCTITE is a registered trademark of Henkel and/or its affiliates in Germany and elsewhere.

Sustainable Specialty Chemicals provider Perstorp Group to be acquired by PETRONAS Chemicals Group

Malmö May 17, 2022 – Perstorp Group, a leading sustainability-driven global specialty chemicals company, today said that it is to be acquired by PETRONAS Chemicals Group Berhad (PCG). PCG announced today that it has signed a Securities Purchase Agreement on 14 May 2022 to acquire the entire equity interest in Perstorp Holding AB. The agreement was signed with Financière Forêt S.à.r.l, a company under PAI Partners, a European private equity firm.

Jan Secher, President and CEO of Perstorp said, “We are excited to become part of the PETRONAS family. I see a strong commonality in values and priorities for how to take our respective businesses forward, meeting the challenges and opportunities of the future. By tapping into PCG’s strength and market leading position in the Asia Pacific region, we are confident that Perstorp can continue to develop into its next phase of growth. Being part of PCG means Perstorp gets the scale to increase the pace of innovation and accelerate our sustainable transformation, which is at the forefront of the chemical industry. PCG’s and Perstorp’s businesses complement each other very well.”

“Perstorp is an outstanding strategic fit for PCG and enables us to participate in attractive end-markets such as paints and coatings, construction, plastic additives, personal care and food, feed & nutrition, paints and coatings that share a robust growth outlook. This acquisition will also provide us critical talent, know-how, technological platforms and proven customer channels to address the pressing needs of the market for more eco-friendly and sustainable solutions,” said PCG Managing Director and CEO, Ir. Mohd Yusri Mohamed Yusof.

Established more than 140 years ago, Perstorp is a leading niche specialty chemicals player that develops sustainable solutions with focus on the Resins & Coatings, Engineered Fluids and Animal Nutrition markets. The company has a global sales presence, seven state-of-the art manufacturing sites in Europe, US and China (the 8th plant will be ready in India in 2023) and three research and development (R&D) centres worldwide with approximately 1,500 employees serving more than 2,600 customers globally. Perstorp is highly regarded among its customers for its product quality and application expertise, supply reliability, customer centricity and Pro-Environment products and solutions.

“We find Perstorp attractive for their expansive range of products, established customer base as well as their market leadership in selected chemicals, which are complementary to PCG. It is our intention to make Perstorp our growth platform into the Specialty chemicals field. With Perstorp’s holistic and innovative approach to reduce environmental impact in line with PCG’s aim for positive environmental and social contribution, we are confident that together we can accelerate our sustainability journey towards circular economy and carbon neutrality by 2050,” concluded Ir. Mohd Yusri.

PCG’s journey to achieve its vision of becoming the preferred chemical company providing innovative customer solutions is based on a clear strategy; to strengthen its basic petrochemicals portfolio, and to selectively diversify into derivatives, specialty chemicals and solutions. In the execution of this strategy, the acquisition of Perstorp group marks the creation of a significant specialty chemicals portfolio, while enhancing PCG’s overall earnings. This transaction follows the acquisition of BRB Group in 2019, a leading global independent producer and formulator of silicones, lube oil additives and chemicals, which launched PCG into new areas aligned with its long-term growth ambitions.

“I am convinced that Perstorp and PCG can learn from each other’s capabilities to ensure we bring the best of our two companies to our customers and our employees. I am confident that PCG will provide the best possible ownership for Perstorp in the years to come,” concluded Jan Secher.

The acquisition values Perstorp Group at an enterprise value of EUR 2,300.0 million.

The completion of the acquisition is subject to relevant regulatory and shareholders’ approvals.

For more information please find PCG:s media release here: https://www.petronas.com/pcg/media/media-release.

Reflo™ selects INEOS Styrolution Zylar® 631 for its award-winning children’s drinkware

Reflo™ selects INEOS Styrolution Zylar® 631 for its award-winning children’s drinkware

  • Zylar® 631 named as a new material in award winning Smart Cups for children
  • Key properties of Zylar 631 make it the perfect material solution for safe, easy-to-clean, reusable drinkware applications

Aurora, Ill, USA, May 17, 2022 – Key material properties in durability and safety make INEOS Styrolution’s Zylar® 631 the material of choice in the production of reusable Smart Cups for children by Reflo™.

Reflo, a drinkware design company, has selected Zylar 631 from leading global styrenics supplier INEOS Styrolution. Reflo will use Zylar 631 in their patented, multi-award-winning, reusable training cups for children and toddlers. According to the company, healthcare professionals recommend their innovative, Smart Cup design to encourage safe and clean, cup transitioning fundamentals for children.

Zylar is a clear impact modified styrene acrylic copolymer (MBS) offering practical toughness, excellent clarity, and superior processing over competitive materials. Zylar’s lower processing temperature compared to other polymers results in lower energy consumption and higher productivity. Additionally, Zylar meets USP class VI and has good resistance to many detergents and cleaning solutions.

Key material attributes such as an excellent balance of stiffness and toughness, good impact resistance, outstanding clarity, brilliant colorability and being dishwasher safe, make Zylar 631 an ideal polymer for safe drinkware applications such as the Reflo Smart Cup for children.

“As the manufacturer of the number one children’s training cup, Reflo is very excited about the durability and safety of the Zylar 631 resin from INEOS Styrolution for use in our product,” says Pete Draganic, president, Reflo.

Bernardo Fernández, business director, transparent specialties, INEOS Styrolution America, says, “We truly believe that our Zylar 631 is the perfect solution to contribute to the unique design and functionality of the Reflo Smart Cup. We are very pleased to work with Reflo and are excited to have this new success story for our Zylar portfolio.”

Westfalia’s colour of green: from avocados to carbon neutrality

Westfalia Fruit Group, a leading multinational supplier of avocados, has achieved the One Carbon World Carbon Neutral International Standard for 15 of its businesses for 2020.

As part of this project, Westfalia Fruit calculated its footprint for 2020 with the support of One Carbon World. Westfalia Fruit in Peru, Westfalia Colombia, Westfalia Fruit Marketing in South Africa and Westfalia Fruit BV in the Netherlands have also achieved carbon neutrality status for their scope 1 & 2 emissions as well as certification under the One Carbon World Carbon Neutral International Standard, a carbon footprint verification organization and a recognized resource partner in the UN’s Climate Neutral Now initiative.

“As part of our ongoing commitment to the environment we work towards the wellbeing of the planet and are focused on climate change mitigation. We are proud to receive this certification which is a step on the road to our long-term target to be ‘lifetime carbon neutral’ by 2049,” said Johnathan Sutton Group Safety & Environment Executive at Westfalia Fruit International.

“We are guardians of the environments and communities in which we operate, and our aim is to ensure our environmental commitments become an integral part of our day-to-day activities. We seek ways to continually improve our environmental performance and operate in a responsible manner, by focusing on priorities such as reducing waste and making reductions in our carbon emissions,” he continued.

In 2021 Westfalia Fruit made significant progress towards its sustainability targets: reducing the company’s carbon footprint per kilogram of fruit by 5%, waste to landfill by almost 9%, liquid fuel used by 26% and electricity usage by 4%. At the same time, it increased recycled waste by 28%, water use efficiency by 14% and own electricity generation by 50%.

For example, the company has pioneered a low-flow drip irrigation technique that saves a significant volume of the water used to grow the crop, while also increasing the output and economic value of the fruit. It is estimated that the approach will bring an overall 50% efficiency boost in farms where it is implemented.

For Westfalia Fruit’s GHG emissions that cannot currently be avoided, the company compensated with emissions reductions (carbon credits) certified by VERRA, through afforestation projects in South America that are converting degraded grasslands into forest plantations.

Westfalia Fruit UK also achieved a carbon neutral certification under Carbon Trust, an independent certification body for carbon footprints with an internationally recognised carbon neutral standard.

GE Additive and Orchid sign agreement to enable Orchid to drive scalable metal 3D printing innovation in large joint orthopedic implants

Detroit, Michigan, May 17, 2022 – At RAPID + TCT, GE Additive and Orchid Orthopedic Solutions (Orchid) – a global leader in the manufacture of orthopedic implants and instruments – announced they have signed a definitive agreement to continue driving the adoption of additive manufacturing to their suite of technologies through the development of electron beam melting (EBM) solutions in the medical implants sector.

Orchid will make a significant investment to enable scalability and full production support for its customers by purchasing GE Additive EBM Spectra L systems, service agreements, AP&C metal powders, and GE Additive’s AddWorks consultancy services. Installation of the first machines will commence in 2022. Following machine installation and validation, Orchid expects to be ready for production in 2024 to meet its customers’ requirements.

GE Additive and Orchid are focused on joint co-marketing activities aimed at driving further awareness of EBM technology in 3D metal printed large joint orthopedic implants.

“We are thrilled to collaborate with GE Additive to bring additive manufacturing capabilities to our customers,” said Nate Folkert, Chief Executive Officer, Orchid. “GE Additive has an excellent reputation and is a market leader in the additive space. Together with our extensive knowledge of large joint orthopedic manufacturing, we will be able to serve customers like never before. They will have the assurance that we are taking an extra level of care by partnering with GE Additive. I look forward to seeing Orchid drive continued additive manufacturing innovation as a result of this Agreement,” he added.

“I am honored that Orchid has put their confidence and trust in GE’s additive expertise, at such an important juncture in their metal AM journey. I look forward to our teams building a long-term relationship over the coming years,” said Riccardo Procacci, President & CEO, GE Additive.

“I have personal experience overseeing the deployment of a large fleet of industrialized EBM machines for precise scalable AM production at GE Aviation’s Avio Aero business, so I look forward to getting to know the Orchid team and sharing some of my insights. I also continue to be amazed at how our existing medical customers and orthopedic community are using metal additive to innovate and drive better and often personalized outcomes for patients,” he added.

Manufacturing Larger Parts Competitively

Once installed and operational, Orchid’s fleet of Spectra L machines will allow it to manufacture large orthopedic implants, such as complete knee components and acetabular cups and more competitively. As devices increase in complexity, this new EBM additive manufacturing capability with scalable precision allows cost-effective manufacturing to complement conventional methods.

The Arcam EBM Spectra L allows for the mass production of parts by providing the ability to tightly stack parts without compromising on quality. The improved melt process results in consistent material properties for thin and bulky geometries. Some of the key features:

  • Enhanced part quality, with improved surface finish and improved material properties.
  • Reduced cost per part due to increased build speed, the largest EBM build volume, and the ability to tightly stack parts
  • Integrated system architecture, with standardized IoT interface, data analytics for machine health monitoring and the new Powder Recovery Station, PRS 30.