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How Carbon Neutrality in the Supply Chain Benefits Brands

How Carbon Neutrality in the Supply Chain Benefits Brands

By Dieter Niederstadt, Technical Marketing Manager, Asahi Photoproducts

There is significant discussion across many different industries about achieving Net-Zero carbon emissions by 2050, and a reduction of emissions by 50% by 2030. These are steep goals to achieve, and no one company can do this alone. For the last century, it has been the mission of Asahi Kasei, the parent company of Asahi Photoproducts, to contribute to life and living for people around the world. Working to promote the achievement of these goals, both internally and across the entire packaging supply chain, is a keystone of those efforts.

At Asahi Photoproducts, we are proud of our achievement of Carbon Neutral status for our AWPTM-DEW CleanPrint water washable flexographic plates. But there is still much work to do pursuant to an ongoing Carbon Management Plan that will deliver reductions in carbon emissions for these plates over time, a requirement for maintaining Carbon Neutral status, and we are taking this very seriously.

As a brand owner, you might be wondering why you should care about this. That’s understandable. A key reason is that this Carbon Neutral status for our AWPTM-DEW plates means that flexographic printers producing your packaging using these plates have a reduced carbon footprint as well, and that rolls up to your efforts, allowing your company to add this reduction in footprint to your calculations and the goals you are committed to achieving, internally and across the entire supply chain.

In addition to their Carbon Neutral footprint, these plates also benefit the pressroom, with higher quality flexographic printing along with faster time to market, less waste, elimination of harmful VOC based solvents, and a reduction in use of other resources, including energy. That means that the important process of delivering packaging for your products that is more sustainable is actually within your reach, today.

To assist you in better understanding how more sustainable packaging fits into the overall picture, we have compiled an informative booklet that explains in detail what we have accomplished, how we got there, our ongoing plans, and what is meant by Carbon Neutrality. In the booklet, we also address the contributions that automation in the flexographic printing process add to its overall sustainability, and we include customer stories, such as how their companies have benefited from implementing CrystalCleanConnect with AWPTM-DEW plates, the world’s first truly automated platemaking solution, developed in collaboration with ESKO and Kongsberg, that requires one step (instead of 12) to move from raw plate material to press-ready plates, a significant advance, and for you, a huge step in reduced time to market for critical packaging.

We hope that you find this booklet a valuable and educational tool as you explore how the future of your business can benefit from the resources we have invested in the advancement of the flexographic industry.

Be sure to download your copy of this booklet here, and share it widely throughout your organization. We believe it will be inspirational as well as educational, as we all work together to combat the increasingly dangerous climate crisis.

More information is available at www.asahi-photoproducts.com

 

 

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XSYS Nyloprint Products Subject to Price Increase in 2023

XSYS Nyloprint Products Subject to Price Increase in 2023

Following the continued sharp rise in the cost of raw materials and surcharges levied by suppliers, XSYS is forced to increase the prices for its nyloprint letterpress plates.The company has sent a formal notice to customers informing them that effective on 1 January 2023, an increase of between 8% and 16% will be applied on the base prices of nyloprint products..

While XSYS has been able to offset a proportion of the recent and ongoing increases in costs against various efficiency measures and optimization of processes, it has now become necessary to share some of the financial burden. This decision will support the ongoing growth of the market and secure the reliable supply of nyloprint letterpress printing plates.

“XSYS is committed to delivering best-in-class products to all customers despite the unprecedented cost pressures and the challenging supply chain situation,” said Global Commercial VP at XSYS, Friedrich von Rechteren. “However, when securing contract terms for 2023, we have again seen significant base price increases from our suppliers, which are especially impacting the XSYS nyloprint portfolio. Raw materials used in the production of this particular range have a higher proportion of specially sourced components, and with only very limited alternative suppliers, we’ve had no other choice than to accept these costs, along with extended and increased surcharges.”

In addition to the above-mentioned price increases, it has proven to be a continuous challenge to secure the transportation of these special materials with delays negatively affecting production schedules and lead times. Furthermore, the cost of energy across the board remains at a consistently inflated level impacting not only transport, but also storage and other warehousing activities.

Mr. von Rechteren concluded, “This is an incredibly difficult time for the industry, as suppliers and converters alike struggle to source materials and deliver their products, which of course affects the entire value chain. Unfortunately, we’ve had to take this course of action, but it really is a last resort and I want to reassure our customers that we will do our utmost to lessen the impact through close cooperation and support.”

www.xsysglobal.com

 

 

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United Caps Recognised With Prestigious BLCC Golden Bridge Award

United Caps Recognised With Prestigious BLCC Golden Bridge Award

Award presented to the most successful Belgian and Luxembourg companies exporting to or trading in the UK

United Caps, an international manufacturer of caps and closures, today reported that it has been recognised with the prestigious Golden Bridge Award for its establishment of a successful manufacturing plant in Dinnington, Sheffield, UK. The factory was constructed of 10 acres of land, it accommodates 15 production lines and employs 34 talented staff members.

“We are pleased to be recognised with this prestigious award for our success with the Dinnington plant at the 22nd edition of this award presentation,” said CEO Benoit Henckes. “Production began in the third quarter of 2020 and is expected to generate sales in excess of £10 million in 2022, with growth expected to more than double in 2023. The plant is expected to reach profitability in just three short years and is producing 2 billion closures with plenty of runway for future growth. The plant is ultra-modern, highly energy efficient and features an innovative layout that is completely in line with our efficiency and sustainability goals.”

In its 22nd year, the award ceremony was hosted by the Ambassador of Belgium HE Mr. Bruno van der Pluijm at his residence in London. The event is in support of the Royal Belgian Benevolent Society charity which helps UK-based Belgians in need and Belgian students studying in the UK.

The United Caps Advantage
In applying for this award, United Caps cited the transformation of its activities from importing caps and closures to producing them in the UK, as part of the company’s Close To You promise. Not only does this important industrial investment in the UK deliver welcome employment to the Sheffield region, but it also provides sustainable growth through the manufacturing of tethered closures and of lower weight yet highly functional closures. The building and its production operations feature high-energy efficiency, also in line with the company’s sustainability heritage.

Henckes was accompanied by a United Caps delegation and thanked his team for their efforts during his acceptance speech. “We are honoured to join the hall of fame which includes a number of world-class companies that have been awarded the Golden Bridge Award over the past 21 years,” Henckes added. “The combination of food and non-food caps and closures, as well as our ability to produce bespoke closures, which represents about 50% of our business, has placed us in an optimum position to continue growing and expanding in the Dinnington location. This includes the possibility of expanding from our current 6,000 square metre facility to a larger plant of up to 20,000 square metres over time, bringing much-needed employment to this underserved region. We are grateful to the BLCC Jury for recognising the efforts our company has placed on expanding and growing the Dinnington plant, and thus providing more efficient and localised service to the UK market.”

www.unitedcaps.com

 

 

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France: Totalenergies Increases Its Production of Highperformance Recycled Polymers for Automotive

France: Totalenergies Increases Its Production of Highperformance Recycled Polymers for Automotive

TotalEnergies announces the construction of a new production line of high-performance recycled polypropylene for automotive in its polymer plant in Carling, France.

Since 2016, the Carling – Saint-Avold petrochemical platform is producing value-added compounds primarily intended for the automotive industry. The startup of a new line dedicated to hybrid compounds will consolidate the platform’s position of a leading polymers site in Europe.

With commissioning scheduled for 2024, the flexible line will produce 15,000 tons per year of polypropylene compounds containing up to 100% recycled plastic materials. Part of TotalEnergies’ recently launched RE:clic portfolio, and more precisely the RE:use polymers range obtained through a mechanical recycling process, these low-carbon materials meet the highest quality standards and technical requirements for automotive.

Recycling both post-consumer wastes and end-of-life automotive parts, the line will contribute to address the challenge of the circular economy in Europe.

“After the doubling of capacity at Synova, a subsidiary of TotalEnergies and the French leader in the production of recycled polypropylene, this investment further strengthens the Company’s leading position in high value-added recycled polymers. This new line will allow us to meet the growing demand from the automotive market for more efficient and sustainable polymers, in line with our ambition of producing 30% circular polymers by 2030,” said Nathalie Brunelle, Senior Vice President, Polymers at TotalEnergies.

rose-marie.caltabellotta@totalenergies.com

 

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Coperion Presents the Enhanced Digital Platform C-Beyond at K 2022

Coperion Presents the Enhanced Digital Platform C-Beyond at K 2022

The New Benchmark for Digital Productivity in Plastics

Coperion will present C-Beyond, the next level of its digital platform for machine and plant management. C-Beyond bundles all its digital products and service applications together, with the focus on creating secure digital solutions for the polymer industry and other processing industries that add real value. Amongst the numerous additions and upgrades to the platform, the OEE dashboard (OEE = Overall Equipment Effectiveness) is presented at the show for the first time.

Optimizing Productivity with OEE Dashboard
C-Beyond uses data from Coperion’s extruders, compounding machines, and other systems to provide a comprehensive digital representation of the production currently in progress on a user-friendly interface. On the scalable OEE dashboard, production managers can receive an overview of the ongoing production performance of individual machines or entire plants at any time. This allows, for example, the fast and precise evaluation of plant productivity using OEE analysis.

Deviations in output and quality can easily be detected on the platform and their causes are diagnosed more quickly without complex laboratory tests. C-Beyond provides real-time production process data, allowing managers to make even more informed business decisions. The live dashboards can be customized by the user to best fit their needs.

Also, maintenance concepts based on data analytics, like predictive or condition-based maintenance, can be implemented easily with C-Beyond. This allows Coperion to proactively support their customers in maintenance work and preparation which will reduce effort on the customer side. With the AI-supported data analytics and downtime tracker, unexpected downtime or failures can be prevented, optimizing uptime.

 

 

The new Service Box CSB 4.0 allows for secure integration of all systems in the product line.

Smart Hardware Concept: Coperion Control Systems and Service Box CSB 4.0
Production data is recorded directly in the CSpro and EpcNT control systems on the extruders or via the Service Box CSB 4.0, which can be retrofitted quickly and easily to existing Coperion machines. The CSB 4.0 Service Box is unique in that it connects all the product line systems, not only the actual extruder, to the digital platform. This gives users a complete process overview. C-Beyond has also been developed with cyber security in mind. A special two-tier hardware concept – with one gateway for a VPN connection to the internet and another for internal data acquisition within the machines – protects the transmission of sensitive production data to the C-Beyond online platform against unauthorized access.

The latest version of the CSpro extruder control system offers many smart functions for intelligent diagnosis and monitoring of the extrusion process. The control unit opens up extensive possibilities for remote maintenance by Coperion service engineers.

Application-oriented and secure communication standard
Coperion’s extruders comply with the OPC 40084 standard to exchange data with higher-ranking production control systems, like MES systems. Communications are based on the proven OPC UA (Open Platform Communication Unified Architecture) manufacturer-independent standard for data exchange from automation systems while considering the requirements of the plastics industry. The security of the data at all process stages has been certified by DEKRA according to ISO 27001:2013, which means that production and company data are well protected.

“With C-Beyond, we offer customers a comprehensive and mature digital platform that is consistently tailored to the requirements of the extrusion and compounding sector. We are convinced that C-Beyond will bring significant value to our customers and take the relationship with them to the next level.,” explains Markus Schmudde, Head of Research and Development, Compounding & Extrusion, at Coperion. (www.coperion.com)

 

 

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Teknor Apex Brings a Portfolio of Products for Emerging Applications to Wire India

Teknor Apex Brings a Portfolio of Products for Emerging Applications to Wire India

New Fire Guard PVC Compounds from Teknor Apex are Cost-Effective, Performance Alternatives to Fluoropolymers. Formulated for a variety of cable types from copper data cable jackets to fiber optic cables to specialty and security cables, these compounds provide low smoke generation and low flame propagation performance and have enabled cables to meet and exceed all applicable performance testing requirements of UL Subjects 13, 1424 and 444 including those of NFPA 262 for Flame Travel and Smoke. They’re also the preferred choice of electricians as cables made with these lower-flexural modulus compounds resist kinks and knuckling making them easier to install, especially in tight plenum spaces.

Flexalloy PVC Elastomers from Teknor Apex are Abrasion-, Chemical- and Oil Resistant Thermoplastic Compounds with Excellent Low Temperature Flexibility. With a brittle point as low as <-60 °C and a high temperature rating of 105 °C, Flexalloy elastomers are UL-Recognized components for outdoor and wet location applications. These compounds, which have excellent low temperature flexibility, are resistant to sunlight, abrasion, oils and chemicals and have a high degree of flame retardance making them ideally suited for wire and cable applications that are highly subjected to the elements such as those in electric vehicle charging cables, industrial automation and power cables.

Halguard LS HFFR Wire and Cable Compounds from Teknor Apex Offer an Excellent Balance of Properties for Wire & Cable Applications. These highly flame-retardant compounds enable compliance with a broad range of international flame tests and are optimized for mechanical performance, flexibility, and ease of extrusion on standard PVC equipment. They are particularly well suited for applications in appliance wire, electronic cables, fiber optic cables and transit cables.

Apex Flexible PVC Compounds, Specifically Designed for Extrusion and Injection Molding, Address a Wide Range of Application Requirements. First developed for building wire, these compounds have been used in the wire & cable industry for over six decades. UL-Recognized and available in a variety of hardnesses and properties, these workhorse compounds are used in a wide variety of wire and cable compounds.

At Wire India 2022, Teknor Apex Company will feature a full range of all of these compound solutions. To learn more visit: www.teknorapex.com.

 

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Complete Success: Arburg at Formnext 2022!

Complete Success: Arburg at Formnext 2022!

  • Successful: Machines, variety of applications and expertise delight trade visitors
  • New products: Freeformer 750-3X and TiQ2 make their debut before the AM world
  • Comprehensive: Arburg Gadditive and innovatiQ product portfolio

As an exhibitor from the very beginning, Arburg once again featured prominently at this year’s Formnext. The Freeformer 750-3X and the innovatiQ printer TiQ2 literally took centre stage at the company’s stand where, placed on a rotating platform, they wowed trade visitors. Interest in the processing of high-temperature materials and soft materials was also very high, with the result that the experts from Arburg Gadditive and innovatiQ were fully booked for every day of the trade fair.

“Our presence at the trade fair was an impressive demonstration of the strength of Arburg Gadditive and the potential of our machines,” said Dr Victor Roman, Managing Director of Arburg Gadditive. “With our new Freeformer 750-3X, we can offer customers a whole new range of possibilities in terms of part size and cost-effectiveness. Our stand was very busy every day and we were also able to forge a lot of new links with companies on the lookout for new solutions in the field of additive manufacturing,” added a delighted Dr Victor Roman. Arburg’s many examples of components, including a wide variety of success stories from customers such as Tesa and Wilson, were a great source of ideas and inspiration here.

Freeformer 750-3X opens up new fields of application
In industrial additive manufacturing, the trend is clearly moving in the direction of high cost-effectiveness in day-to-day production, both in the manufacture of larger individual parts and in the production of multiple items in a single work cycle.

 

 

The Freeformer 750-3X, which is systematically designed to meet the requirements of the AM industry, meets precisely these challenges. Compared to the previous Freeformer 300-3X, its part carrier is around 2.5 times larger – with the same external dimensions – and the process is faster and more economical. In addition, the Gestica control system has been optimised for additive manufacturing in terms of process stability, part quality and build time.

Freeformer – the specialist in soft materials
When it comes to processing soft materials, Arburg used a large number of parts to demonstrate that a very wide range of shore hardnesses can be achieved with the Arburg Plastic Freeforming (APF). Specifically for this sector, there is currently a limited sales promotion with the Freeformer 200-3X “soft”. This machine has special equipment for processing soft materials and is also very attractively priced.

 

 

APF parts made of high-temperature materials
Another focus was the processing of high-temperature materials. A suitably equipped Freeformer 300-3X was exhibited for this purpose, as well as part of an aircraft cabin with various APF parts made of Ultem 9085, which is approved for aerospace applications. These post.processed lighting and ventilation components and the cup holder made it clear that the Freeformer can be used both to produce spare parts and to implement customised design requirements.

 

 

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Shell and GE Additive Metal 3D Print Oxygen Hydrogen Micromixer at Energy Transition Campus Amsterdam

Shell and GE Additive Metal 3D Print Oxygen Hydrogen Micromixer at Energy Transition Campus Amsterdam

During formnext 2022, the global additive manufacturing event, Shell International B.V. and GE Additive unveiled the results of a joint design and engineering project – an additively manufactured oxygen hydrogen micromixer. This complex, non-functional, demonstration part, was printed in nickel alloy 718 on a GE Additive Concept Laser M Line system, installed at Shell’s 3D Printing CoE and Workshop, part of the company’s Energy Transition Campus Amsterdam (ETCA) in the Netherlands.

Shell maintains a leading 3D printing facility at ETCA in proximity to its scientists and partner companies to leverage additive manufacturing to prototype, as well as print functional parts. Having its own printing capability grants Shell’s R&D department the freedom and speed to create novel parts not available in the market, and solve new technical challenges in support of the energy transition.

Joost Kroon, an additive technology subject matter expert at Shell explains, “We really wanted to put the M Line through its paces and test it to its limits. Working with the GE Additive team we agreed to apply additive technology to reimagine a large, complex part, incorporating channels that would be difficult to manufacture conventionally. Working on an oxygen hydrogen micromixer aligns well with our companies’ strategies to play a positive role in the energy transition.”

Taking Inspiration from Geometry in Nature
Sonali Sonawane Thakker, a lead design engineer at GE Additive’s AddWorks team based in Munich was tasked with researching, designing and iterating the final design on display at formnext. Her brief was to design a part that was large, complex and incorporated channels for hydrogen and compressed oxygen. Sonawane Thakker was able to deploy the design freedoms that additive technology affords to rethink the structure and the shape of the part.

 

CAD files of the reimagined hydrogen micromixer. Image courtesy of GE Additive.

 

“Once we had settled on a part, our preliminary research showed that existing micromixers – also known as hydrogen-oxygen burners – are typically cylindrical, when conventionally manufactured, to accommodate the complex layout of tanks, pipes and nozzles. For additional complexity we chose a large conical design and also moved from a flat to a curved structure with an ISO grid to increase the overall strength, rather than a customary flat one.”

Sonawane Thakker sought inspiration from geometries and symmetry in the natural world, in particular the Fibonnaci sequence replicated in flowers and petals.

“With over 330 individual nozzles to incorporate in a circular pattern, I took inspiration from the ways pollen grains form in a flower head. The curved wall and the conical shape also reflects the shape of a petal,” she added.

 

CAD files of the reimagined hydrogen micromixer. Image courtesy of GE Additive.

 

Build & post-processing
Following feasibility reviews and iterations by Shell and GE Additive teams, the design and dimensions of the reimagined part were finalized and nickel alloy 718 was chosen as the material for the build.

Dimension of the part:

Height: ~296 mm

Diameter: 484 mm

Other: X ~ 429 mm Y ~490 mm

The build preparation and printing of the part on the M Line was overseen by Lisa Kieft-Lenders, team lead and Dennis Boon, a technician at the Shell 3D Printing Center of Excellence and Workshop.

 

 

CAD files of the reimagined hydrogen micromixer. Image courtesy of GE Additive.

 

“We have been involved in the project from the outset and have therefore been particularly close to this build and invested in its success. Given this is one of, if not the largest and most complex parts built on an M Line so far, we’ve remained in close contact with the GE Additive team in Munich and were supported, on the ground here in Amsterdam, by their local field service engineers. After some adaptions at the start, the build ran smoothly over nine days,” said Kieft-Leenders.

Post-processing was also completed at the Shell facility, and this was made easier through inclusion of powder removal holes, incorporated by Sonawane Thakker during the design phase. The part was completed in early November and sent to the GE Additive’s booth at the formnext. Following the event, the micromixer will be returned and put on display at Shell’s ECTA.

“We are confident in the M Line’s ability to perform. Indeed, we grasp every opportunity to test it to its limits with both hands. I cannot underestimate the power of collaboration and problem-solving during this project. It has brought together some great additive minds and the end result is not only visually stunning, but it is also substantial in size, complex and equally strong,” said Rob Dean, GE Additive’s AddWorks leader in EMEA. https://www.shell.com

 

Dennis Boon and Lisa Kieft-Lenders, Shell 3D Printing Center of Excellence and Workshop). Image courtesy of Shell.

 

 

 

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SONGWON Announces New Leadership Appointments

SONGWON Announces New Leadership Appointments

Songwon Industrial Co., Ltd. (www.songwon.com) announced today that it has appointed Hans Werhonig as Leader Group Commercial and a member of SONGWON’s Executive Committee from December 1st, 2022.

Reporting directly to the Group CEO, Mr. Werhonig will spearhead SONGWON’s strategy and be responsible for the sales, marketing and commercial operations of SONGWON’s businesses Polymer Stabilizers, Fuel and Lubricant Additives, Coatings, Tin Intermediates/PVC and TPU/SPU.

A Swiss national, Mr. Werhonig has more than 20 years of experience in commercial and marketing leadership roles, mostly in the Asia-Pacific region, and brings vast expertise and knowledge of the polymer industry, including antioxidants, flame retardants and plasticizers to his new role at SONGWON. He will be based in Frauenfeld, Switzerland.

SONGWON also announced the appointment of Peter Schmitt-Freise who has been with SONGWON since 2012, as the new Business Unit Leader Polymer Stabilizers, effective November 1st, 2022. He will remain responsible for Global Business Management and retains his function as Country Manager Germany. Mr. Schmitt-Freise will use his long-term leadership and industry experience to manage the Polymer Stabilizers team, drive the business strategy and continue to successfully advancing SONGWON’s strong reputation throughout the industry. Mr. Schmitt-Freise will report directly to Mr. Werhonig and will also be based in Switzerland.

For further information, please go to: www.songwon.com.

 

 

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SABIC Launches Value Chain Partnership With Jinming and Bolsas to Foster Innovative Flexible Film Packaging Solutions

SABIC Launches Value Chain Partnership With Jinming and Bolsas to Foster Innovative Flexible Film Packaging Solutions

  • SABIC’s close collaboration with Guangdong Jinming Machinery Co., Ltd., and Bolsas de los Altos will focus on application development activities for flexible packaging
  • The collaborative efforts will augment SABIC’s position in the Americas as a polyethylene resin supplier with local production capabilities

SABIC, a global leader in the chemicals industry, has teamed up with Guangdong Jinming Machinery Co., Ltd., a plastic packaging equipment manufacturer and Bolsas de los Altos, a leading plastic film and packaging converter to support growth of polyolefin based innovative applications in the flexible packaging segment. Engagement with value chain players remains critical to SABIC’s vision of bringing market driven innovation to customers. By exchanging mutual expertise on polymer technology and processing, this collaboration will secure the development of a robust applications pipeline based on current and future market trends.

Sustainability trends continue to transform the flexible packaging industry. As a result, incumbent film structures need to be updated to conform to latest circularity needs. A partnership involving SABIC’s deep materials knowledge, Jinming’s equipment manufacturing excellence and Bolsas’ converting capabilities can address these challenges. The collaboration will provide an outlet to test and validate performance of SABIC polyolefin resin products including polyethylene resin offerings from Gulf Coast Growth Ventures (GCGV) and from Trucircle, SABIC’s commitment to circularity for plastics. The collaborative efforts will feature installation of Jinming’s multilayer coextrusion machinery at Bolsas’ Mexico facility.

Waleed Al-Shalfan, Vice President Polymers Technology & Innovation at SABIC, said: “At SABIC, we continue to invest in market driven innovation to deliver value added solutions to our customers. We understand that partnerships with the right value chain players have the potential to bring newer, game changing innovations to the market faster. The current partnership with Jinming and Bolsas holds great promise to tap into mutual capabilities and adapt global trends in flexible packaging applications to regional needs.”

Mars Ma, General Manager of Jinming, commented: “It’s a great milestone to sign off this MOU which officially kicks-off the strategic collaborations among the 3 parties. It’s an excellent example of value chain collaboration. We are glad to work together with SABIC and Bolsas to address market needs via innovative solutions.”

Guillermo Lopez Orozco, Founder and CEO of Bolsas de los Altos, added: “As a leading provider of plastic packaging, Bolsas de los Altos is excited to expand into the broader flexible packaging market. Flexible packaging has shown remarkable resilience in a market disrupted by a global pandemic and supply chain issues. The installation of multilayer coextrusion equipment at our Mexico facility was made possible through our collaborative partnership with Jinming and SABIC, and will allow us to target several new applications including long term sustainability trends in this space.”

 

 

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