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Efficient support in the construction of a state-of-the-art production plant for COC polymers

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Efficient support in the construction of a state-of-the-art production plant for COC polymers

Efficient support in the construction of a state-of-the-art production plant for COC polymers

Flexible installation solutions for 500 plant components

Building a new production facility is a complex undertaking with numerous interfaces, tight schedules, and high safety requirements. Since any delay can lead to a later start of production, processes must be planned precisely and interfaces coordinated seamlessly.

TOPAS Advanced Polymers, the global market leader for cyclic olefin copolymers (COC), relied on Mammoet’s expertise to build its new, state-of-the-art production plant at the Leuna chemical site in Germany. Mammoet’s team was responsible for planning and executing all crane services and equipment installations – including internal transport from the interim storage area to the construction site.

Heavy lifting and installation of silos just in time after delivery

“With our extensive experience in large-scale and complex installation projects, our international team of skilled experts, and our modern crane and transport fleet, we were able to provide reliable support during the construction phase”, says Jens Krawczynski, Managing Director of Mammoet Germany.

Pool resources, optimize processes

Working closely with the client and other contractors, the Mammoet team took on key tasks in the planning and execution of all heavy lifts, installation work, and internal transport. This ensured the efficient use of resources and seamless operations on the construction site.

“Bringing all crane, internal transport and installation services together at Mammoet helped to simplify the project’s processes,” explains Marcel Fahnenstich, Site Manager of TOPAS Advanced Polymers.

As construction progressed, activity at the site steadily increased, while available space became limited. Numerous trades worked in parallel, requiring a high degree of precision, coordination, and safety awareness.

Mammoet installation technicians attach a column to the foundation

At the same time, flexibility was needed to react to short-term schedule changes and avoid delays.

Efficient installation with maximum precision

During the construction phase, around 500 plant components, including large and heavy items such as the reactor, columns, silos, tanks, heat exchangers, furnaces, and numerous smaller and sensitive units like pumps, skid systems, and special equipment, had to be moved and installed.

The installation of twelve silos posed a particular logistical challenge. They had to be installed just after their delivery. When the transport sequence changed at the last minute, Mammoet adjusted the installation plan. This avoided additional temporary storage and heavy lifting.

Due to the relatively low weight of the silos (up to 10t), close monitoring of wind and weather conditions was required for their installation. The team made optimal use of the available wind windows and ensured that all silos were installed safely and on schedule.

Heavy lifting and installation of tanks

Further complex heavy lifting and installation work followed in the confined steel structure with minimal clearance, demanding exact planning and execution.

The smaller, sensitive components, such as pumps and skids were also moved safely and efficiently to their installation position. They were surveyed with millimeter precision, installed, and aligned. Special equipment was used for skidding and exact positioning.

A trusting collaboration

With its strong track record in large and complex installation projects, high availability of cranes, transport, and special equipment, an experienced international team, and the highest safety standards, Mammoet was able to simplify its customer’s project through the provision of all lifting, internal transport and installation services through a single point of contact.

Close collaboration with all parties and a high degree of flexibility in the event of short-term changes ensured that all work could be carried out efficiently and on schedule.

“Mammoet has been a reliable partner from the very beginning”, highlights Marcel Fahnenstich. “Challenges were overcome together – constructively, with trust, and on equal footing.”

With its new production facility, TOPAS Advanced Polymers is setting another milestone in the manufacturing of specialty polymers. COC polymers are recyclable, which makes them an important part of sustainable products and the circular economy.

www.mammoet.com

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Lindner Launches a Premiere in Mechanical Recycling at K 2025: Flexloop

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Lindner Launches a Premiere in Mechanical Recycling at K 2025: Flexloop

Lindner Launches a Premiere in Mechanical Recycling at K 2025: Flexloop

Flexloop – this is the name of the revolutionary mechanical recycling technology that Lindner, together with Procter & Gamble, presented to the public for the first time at K 2025. A solvent-based extraction process is at the core of this method, which reliably removes impurities (NIAS), odours, adhesives and printing inks from polymer chains. The purity level achieved opens up entirely new application options: Post-consumer recyclate can even be used in future for sensitive packaging, such as those needed in the cosmetics and personal care sectors. The modular Flexloop system can be seamlessly integrated
in existing Lindner washing and recycling systems, giving recyclers new opportunities and new sales markets.

Ready for a revolution in mechanical recycling – with this slogan, Lindner presented its revolutionary cleaning process, Flexloop, at the start of the K trade fair on 8 October. The origins of this development go back to the last K show, which is when the first discussions were held between Lindner and Procter & Gamble. These initial ideas turned into concrete plans, which were followed by intense negotiations. Eventually, Lindner obtained the exclusive licensing rights to the technology developed by Procter & Gamble – with the mutually agreed goal of establishing an industrially scalable recycling process.

“We have always wanted to advance mechanical recycling,” says Michael Lackner, Managing Director of the Lindner Group. “For us, Flexloop is a logical and necessary development in mechanical recycling and an extension of cold and hot washing.” Flexloop follows preliminary mechanical cleaning and provides a solvent- based extraction step. In this step, NIAS (non-intentionally added substances) such as pesticides, phthalates, dioxins and organic residues are also extracted and taken away along with odours, adhesives and printing inks. “This mechanical recycling technology gives recyclers a valuable tool and helps them produce recyclates for sophisticated applications, using the mechanical recycling technology they know and trust,” says Lackner.

Lee Ellen Drechsler, Senior Vice President of Research & Development at P&G, adds:
“We foresee a growing demand for high-quality recycled resin that is suitable for a wide range of flexible film applications, so we are excited for the introduction of Flexloop, an innovation our researchers developed as an option for upcycling a wide range of plastic materials through mechanical solvent extraction. The license of this plastic-to-plastic cleaning technology to Lindner is consistent with our corporate commitment to bring to
scale technologies that can help address significant environmental challenges including the reduction of plastic waste and achieving a circular economy for materials.”

“The difficulty of obtaining high-quality, clean recyclate is a particular problem when handling post-consumer waste and for mixed plastics from domestic and commercial collections,” says Yannick Stanau, Business Development Manager at Lindner Washtech. “During collection, plastics of all different types and origins are mixed together – and they can absorb substances that you wouldn’t expect to find in this material – this is generally referred to as contamination. For instance, food packaging could come into direct contact during collection with packaging that was not originally intended for food – NIAS can diffuse into the polymer and be transferred,” Yannick explains. Recyclate made from post-consumer plastics is currently mostly only used in less advanced applications such as park benches or rubbish bags. Chemical recycling is frequently used as a solution for post-consumer plastics, however, the high investment and energy costs mean that this route holds limited commercial appeal.

“With Flexloop, we have found a solution for this problem,” says Stanau. Flexloop can be viewed as an extension of the mechanical recycling process. The additional solvent-based cleaning step makes it possible to extract NIAS, odours, adhesives and printing inks out of polymers, without attacking their structure. This results in a consistent recyclate quality, which can even be suitable for sensitive applications in cosmetics and personal care. Recyclates obtained this way not only comply with legal requirements, they also meet the often much stricter specifications of many brand manufacturers.

Gian De Belder, Technical Director, Packaging Sustainability at P&G, is excited for the launch and the new opportunities that this will bring recyclers worldwide. “It’s great to see this cleaning technology come to life. Flexloop is particularly important for a wide range of feedstocks, specifically packaging and agricultural films. The technology allows us to get a step closer to make film packaging fully circular by closing the loop, for example by producing high-quality rPE film grades that can be safely used in a new generation of film
packaging aimed at sensitive packaging applications.”

In view of its modularity, the Flexloop unit can be integrated in any Lindner washing and recycling line so that recyclers can use the existing infrastructure and incorporate Flexloop in the existing processes. The capital expenditure and operating expenses, compared to chemical recycling, are low. De Belder continues: “The beauty of the technology is that target users are the mechanical recyclers who have an interest in upgrading the quality of their recycled resin – and they can do this simply by retrofitting their existing washing lines.”

With their Flexloop technology, Lindner and Procter & Gamble are presenting a pivotal innovation in mechanical recycling – a technology that is cost-efficient and scalable. It fulfils the increasing requirements of brand manufacturers and also gives recycling companies access to a new product portfolio and new sales markets.

Flexloop is the name of the new mechanical recycling technology that Lindner is presenting to recyclers at K 2025 in collaboration with P&G. With the help of a solvent-based extraction process, polymer chains are reliably cleaned from contaminants (NIAS), odours, adhesives and printing inks – and this with consistent purity, so that recyclates can also be used for sensitive packaging, e.g. in the cosmetics or hygiene sector.

www.lindner.com

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Italian Cooling Giant Frigosystem Invests €1 Million to Establish First Non-European Manufacturing Hub in Chennai, India

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Italian Cooling Giant Frigosystem Invests €1 Million to Establish First Non-European Manufacturing Hub in Chennai, India

Italian Cooling Giant Frigosystem Invests €1 Million to Establish First Non-European Manufacturing Hub in Chennai, India

The Italian leader in industrial chillers and thermal control systems launches a key facility to blend European engineering with Asia’s industrial growth.

Frigosystem S.r.l., one of Italy’s foremost manufacturers of high-efficiency industrial chillers and thermal control systems, today announced the grand opening of its first-ever manufacturing facility outside its home country. The new plant, located in Chennai, India, represents a foundational investment of €1 million and marks a significant expansion of the company’s global footprint into the dynamic Asian market, also planning to expand in the coming future with more investments.

The new entity, Frigosystem India Pvt. Ltd., will be the regional hub for production, service, and technical training. It is set to manufacture advanced Industrial chillers, thermoregulators, and adiabatic cooling Energy (ACE) systems specifically designed to meet the demands of the Indian and Southeast Asian markets. Frigosystem has a long-standing legacy, since 1970, of serving critical industries including plastics processing, aeronautics, packaging, and metals manufacturing.

Strategic Vision and Local Impact

The company views the move as a critical step in its strategic roadmap, aiming to improve delivery speed and offer localized solutions across the continent.

Alessandro Grassi, Chief Executive Officer, Frigosystem S.r.l.

“This is the first time we are establishing a manufacturing plant outside Italy, and India represents a vital part of our strategic roadmap for Asia. With this investment, we aim to blend Italian innovation with Indian industrial potential, creating value for our customers through localized production and faster delivery.” — Alessandro Grassi, Chief Executive Officer, Frigosystem S.r.l.

In addition to serving as a production center, the Chennai facility will function as a service and training hub, strengthening Frigosystem’s after-sales support network across South Asia. The investment is also set to generate significant employment and build local expertise in precision cooling technology.

Thangapandi Saravanan, Director, Frigosystem India Pvt. Ltd.

“Our €1 million investment will generate significant direct and indirect employment in the region. Beyond creating jobs, this facility will build local expertise in precision cooling technology and strengthen India’s position in the global manufacturing network.” — Thangapandi Saravanan, Director, Frigosystem India Pvt. Ltd.

Commitment to Sustainability and Inclusion

In line with its corporate philosophy, Frigosystem’s new operations will champion eco-conscious manufacturing. Its chillers and thermal systems are engineered for sustainability, incorporating energy-saving technologies, environmentally friendly refrigerants, and water-recycling mechanisms that reduce both operational costs and environmental impact.

Miriam Olivi, General Manager, Frigosystem S.r.l.

Furthermore, Frigosystem is emphasizing the social impact of its expansion.

“India’s manufacturing ecosystem is full of talent and opportunity. We are particularly passionate about encouraging women to take active roles in the plastics and cooling technology sectors. Inclusion and innovation go hand in hand in driving industrial growth.” — Miriam Olivi, General Manager, Frigosystem S.r.l.

The establishment of Frigosystem India Pvt. Ltd. solidifies the company’s commitment to delivering innovative, reliable, and sustainable cooling solutions across Asia, uniting Italian engineering excellence with India’s dynamic industrial growth.

https://www.frigosystemindia.com/

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MAAG Introduces New Duration Cutting Blade With Superior Hardness And Longevity

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MAAG Introduces New Duration Cutting Blade With Superior Hardness And Longevity

MAAG Introduces New Duration Cutting Blade With Superior Hardness And Longevity

During strand pelletizing of fiber-reinforced plastics (FRP compounds), abrasive polymer strands put extreme stress on the bed knife with its cutting blade. MAAG has responded to this challenge with its new Duration cutting blade, which was developed specifically for this application.

Until today, cutting blades for MAAG strand pelletizers have been available with three different blade designs: tungsten carbide (HM), ceramic (CE), or with a diamond-coated surface (PCD). However, when processing high-strength, fiber-filled and highly abrasive polymer strands for FRP compounds, all three material variants have not only characteristic strengths but also weaknesses.

For example, the cutting edge of HM and CE blades have a life of 100 operating hours due to the high abrasiveness of fiber-reinforced plastics. Ceramic blades are susceptible to fracture; and as a result, the cutting edge or even the entire blade must be replaced frequently. This not only affects productivity, but also the quality of the pellets produced.

This is why diamond-tipped PCD blades are often used in FRP applications. Their hard surface gives them a significantly longer service life. However, they are up to five times more expensive than carbide or cemented carbide tools.

Newly developed material: longer service life at an affordable price

MAAG responded to this challenge with its new Duration cutting edge, which expands the existing range of solutions today: The development features a new material called VS23 which increases the hardness of the surface by up to 70 percent, thereby reducing wear rate. This extends the service life by a factor of 5 to 9 compared to conventional carbide tools. VS23 represents a cost-effective alternative especially with its four cutting edges to the use of PCD blades with diamond segments on one edge only. The performance of the new blades has already been comprehensively validated in the laboratory and in practice.

www.maag.com

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Shaping the Future: HASCO Innovations on Display at K 2025

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Shaping the Future: HASCO Innovations on Display at K 2025

Shaping The Future: HASCO Innovations On Display At K 2025

As a reliable and responsible partner for mouldmaking and the plastics-processing industry, HASCO will be focusing at K2025 on practice-related new and further developments, digitisation in mouldmaking, process reliability and energy efficiency – all with the aim of integrating sustainable and future-oriented solutions.
The latest new products will be presented live in Hall/Stand 1/C06.

For decades, HASCO has stood as a pioneer in the field of modular mould systems, providing engineers and processors with standardised, high-precision components that have reshaped the efficiency of tool and mouldmaking worldwide. At K 2025 in Düsseldorf, Germany (October 8–15), the company will once again underline its role as an innovation leader, combining technical expertise with digital services to ensure customers have access to both cutting-edge hardware and state-of-the-art digital solutions.

Mould Base innovations

The cooling range has been increased. The extended cooling system Ø5 allows precise cooling of slide bars and small moulds – ideal for complex applications with limited build volume. Efficient temperature control is one of the key factors in injection moulding, as it directly affects cycle times, part quality and process stability. By introducing the extended cooling system, HASCO enables toolmakers to achieve greater precision in cooling layouts, which is especially important for moulds with restricted space or demanding geometries such as thin-walled or micro-injection applications.

The portfolio is supplemented by further chemical working substances with NSF H1 certification, which meet the highest safety standards in food and medical technology. This expansion demonstrates HASCO’s commitment to supporting industries that must meet strict hygiene regulations. NSF H1-certified lubricants and chemicals are globally recognized for use in applications where incidental contact with food is possible, ensuring both compliance and safety in sensitive manufacturing environments.

With a new slide retainer, HASCO offers a reliable solution for avoiding damage and malfunctions with slide inserts. The new InsertKey also enables unambiguous coding of inserts – for a better overview and process reliability in mouldmaking. These practical developments address day-to-day challenges in tool shops and on production floors. By preventing misalignments and enabling clear identification, HASCO is helping customers to avoid costly downtime, reduce human error, and maintain smooth-running production.

Hot Runner innovations

HASCO hot runner will show some new developments in the field of additive manufacturing in hot runner technology, and how these can contribute to making mouldmaking fit for the future. Additive manufacturing is opening entirely new possibilities for hot runner design, allowing for highly customized, efficient geometries that were not possible with conventional manufacturing methods. By adopting this approach, HASCO ensures that its customers can benefit from reduced material waste, lower pressure loss, and improved melt distribution.

In addition to additively manufactured hot runners and filters with the highest possible throughput and the lowest shear, the focus is on methods for simple mould diagnosis in order to recognise wiring problems quickly and efficiently from the very beginning. The ability to troubleshoot and identify wiring or connection issues in hot runner systems right from setup not only saves time but also prevents potential damage to moulds and ensures maximum uptime in production.

Apart from other highlights, visitors will be able to witness the fast and intuitive ordering of spare parts – thanks to paperless mould documentation. This can always be called up directly at the mould. This feature reflects HASCO’s strong emphasis on digitalisation. By offering paperless documentation that can be accessed instantly, customers gain quicker access to critical information, simplify inventory management, and accelerate maintenance processes. The seamless integration of hardware and digital tools is a hallmark of HASCO’s forward-looking service philosophy.

HASCO, the pioneer of mouldmaking, supports its customers from the original idea to the final manufacture – with 100 ideas in the past and 100 ideas for the future. This guiding principle has defined the company since it introduced the world’s first standard mould base in 1960, revolutionizing tool and mouldmaking by enabling modular and interchangeable components. Today, HASCO continues to build on this legacy with over 100,000 standard parts in its catalogue, as well as software solutions and online configurators that make mould design and ordering more efficient than ever before.

At K 2025, visitors will see not only HASCO’s technical innovations but also its vision for sustainable, energy-efficient, and digitised mouldmaking. Whether through enhanced cooling systems, smart hot runner technologies, or digital spare part services, HASCO is empowering mouldmakers and processors to achieve higher productivity, lower environmental impact, and greater process security.

https://www.hasco.com/en/

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Next-Gen All-Electric PX Series At K 2025: Compact, Economical, And Built For The Future

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Next-Gen All-Electric PX Series At K 2025: Compact, Economical, And Built For The Future

Next-Gen All-Electric PX Series At K 2025: Compact, Economical, And Built For The Future

From technical components to medical technology and packaging: all-electric injection molding machines are gaining ground in all industries worldwide. KraussMaffei has completely redesigned its well-known PX series and will launch it at K 2025 with clamping forces ranging from 800 to 2,000 kN.
“It is the most modern all-electric injection molding machine in the world. We have made it more compact, more productive, and more sustainable from the ground up.” Jörg Stech, Chairman of the Management Board of KraussMaffei Technologies GmbH, is proud of the new PX. The development team achieved this through a new structural design with optimized arrangement of individual components, new servo drive technology with electric ejector, and a modular, space-saving enclosure.
Key success factors of the previous PX series have been retained. The particularly large tie-bar spacing continues to allow the use of complex and heavy molds. The wide support of the movable clamping plate guarantees perfect plate parallelism, and the linear guide ensures precise, energy-efficient movements. Energy recovery (recuperation) also remains an integral part of the PX series, as does high flexibility for a wide range of industrial applications.

More speed, less energy consumption
All main axes and the new ejector are servo-electric. This not only improves cycle performance in the new PX, but also reduces energy consumption by around 20 percent. For energy-efficient movement of mold core functions and cascades, the PX can be optionally equipped with a compact, servo-hydraulic auxiliary unit. Thanks to the space-saving design of the drive components and optimized machine topology, the machine bed has been shortened. In combination with the slimmer housing, this results in a 20 percent reduction in footprint.
Optimized mold temperature control and digital hot runner control
The options for mold cooling and temperature control have been extensively revised, for example through direct water distribution to the clamping plates. The reduced pressure loss allows the use of smaller temperature control units, which is an additional efficiency advantage. Customers benefit from a wide range of temperature control solutions: from simple designs to digital single-circuit monitoring.
With the new KraussMaffei hot runner control, overall productivity can be significantly increased thanks to digital functions such as booster mode, fault detection, and other smart features.

New MC7 control generation: More performance, more ease of use
The PX marks the launch of the new MC7 control system—a modern, web-based platform with intuitive operation, powerful architecture, and the highest safety standards. It already meets the future requirements of the Cyber Resilience Act (CRA), offering increased protection against cyberattacks and enabling seamless digital connection of the machine. The new, web-based visualization concept impresses with its intuitive user guidance, clear display, and extended functionality. The interface facilitates setup, operation, and maintenance and increases efficiency in everyday production.
Visitors to the K trade fair can experience the performance of the new PX live at the KraussMaffei booth.
Perfection in the smallest of spaces: PX 80 as a production cell for technical applications
The new PX 80 with a clamping force of 800 kN impresses visitors to the KraussMaffei booth as a compact and economical solution for the production of technical components. The PX 80 production cell uses a mold from Wieland Electronic to produce electronic components made of polyamide. An LRXplus linear robot removes the components and places them on an integrated conveyor belt inside the machine enclosure. The CE-compliant system enables significantly higher production density: instead of four machines with linear robots, five systems can be operated in the same space.

PX 200 in cleanroom design produces medical components on a compact footprint
96 inner needle protection caps for insulin pens in just 4.5 seconds: the fast PX 200 for medical technology and a high-performance mold from KEBO AG make it possible. The PX is characterized by its high flexibility for use in clean rooms. Laminar flow boxes and conveyor belts can be easily integrated thanks to the modular enclosure concept – ideal for the demanding production requirements of the medical and pharmaceutical industries. With precision, productivity, and sustainability in a small footprint, this application demonstrates how the new fully electric PX is ideally suited for component manufacturing in cleanrooms.
With the new all-electric PX series, KraussMaffei offers its customers real added value: lower operating and energy costs, higher productivity, and maximum flexibility with minimal space requirements. KraussMaffei thus provides a future-proof and sustainable solution that is perfectly tailored to the requirements of modern manufacturing companies.

https://kraussmaffei.com/en

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High-Performance Additives for Engineering Plastics at K 2025

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High-Performance Additives for Engineering Plastics at K 2025

High-Performance Additives for Engineering Plastics at K 2025

For the first time, Brüggemann and its fully integrated Italian subsidiary Auserpolimeri will showcase a wider variety of performance-enhancing additives for polyamides and polyolefins at K 2025. The emphasis will be on innovative advancements that allow for lighter and more intricate designs, satisfy particular needs in the e-mobility and E&E industries, or enable recycling to be used in difficult applications even at high temperatures. These include impact modifiers, thermal stabilizers, and highly effective flow improvers. Additionally, there is a novel additive that produces thermoset-like qualities, particularly at high temperatures, without sacrificing thermoplastic processing for uses like cable, polyolefin foams, and HFFR compounds.
Innovative Solutions for E-Mobility
Electric drives in motor vehicles are increasing the demand for connectors, battery systems, and charging infrastructure, with specific challenges regarding the heat resistance, flame retardancy, and electrical properties of the thermoplastics used. Brüggemann’s additive portfolio offers tailored solutions that OEMs and suppliers are seeking.
BRÜGGOLEN TP-H2217 belongs to a new class of electrically neutral heat stabilizers specifically developed for the requirements of E&E and e-mobility. It increases the continuous service temperature of reinforced polyamides to up to 8,000 h at 170 °C, setting a new industry standard without compromising tracking index (CTI) and flame retardancy.
Highly efficient flow improvers tailored to the requirements of various polyamides complement the broad portfolio. These include BRÜGGOLEN P1507 for aliphatic grades, BRÜGGOLEN P1810 for semi-aromatic grades, and BRÜGGOLEN P2201 for flame-retardant grades. Their addition enables lightweight, thin-walled, and complex component geometries without compromising mechanical properties. The resulting excellent flowability also supports high glass fiber content of up to 60%. Further advantages include shorter cycle times and the associated lower energy consumption.
In addition to additives for polyamides, Brüggemann is expanding its portfolio to include stabilizers for cross-linked PE compounds. BRÜGGOLEN TP-H2431 is a long-term heat stabilizer for applications in T3 and T4 cables. Supplied in pellet form, it is designed for exceptional thermal stability in continuous operation and is suitable for e-beam and Sioplas applications.
BRÜGGOLEN R8897, a new thermal stabilizer for PP-based PCR recyclates, is a new thermal stabilizer developed by Brüggemann specifically to improve the properties of PP-EPDM recyclates used in front-end applications. A benchmark in its class, it is based on an innovative chemical concept that enables particularly good retention of mechanical properties during long-term heat aging. Laboratory tests demonstrate a significantly improved level of retention of Charpy impact strength after heat aging.
Thermoreversibly crosslinked,
Compoback is an innovative additive for polyolefin foams, HFFR compounds, cable applications, and TPEs. Its addition results in high-temperature properties that largely correspond to those of crosslinked plastics (thermosets), while retaining thermoplastic processability for reuse and recycling. Safe and easy to use, Compoback enables a significant increase in processing efficiency without the additional crosslinking step. Its outstanding effect is demonstrated by the example of extruded, physically foamed PE profiles with a square cross-section. In laboratory tests, their surface area shrank by around 75% after 24 hours of storage at 100°C without stabilization. Compounded with Compoback and stored accordingly, the reduction was negligible – similar to conventional permanent crosslinking.
Broad portfolio
In addition to the innovations mentioned above, Brüggemann will be providing information at K 2025 about its extensive portfolio of property-enhancing additives for polyamides, which includes heat stabilizers, impact modifiers, process aids, flow improvers, nucleating agents and additives for polymer chain modification, as well as additives that improve the quality and processability of recycled plastics.
L. Brüggemann GmbH & Co. KG, an independent family-owned company headquartered in Heilbronn (Germany), offers customized solutions in the areas of plastic additives, industrial chemicals, and alcohol. Brüggemann develops and produces, in particular, high-performance additives for polyamides and polyesters, reactive modifiers (primarily MAH-grafted polymers), AP-NYLON , sulfur-based reducing agents, and zinc derivatives. Founded in Heilbronn in 1868, Brüggemann today supplies customers in more than 70 countries and has international subsidiaries in Italy, the USA, and Hong Kong. The company currently employs approximately 300 people worldwide and generates annual sales of over €200 million.

https://www.brueggemann.com/

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Haitian at K 2025: Leveling Up Innovation with Hands-On Advantages

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Haitian at K 2025: Leveling Up Innovation with Hands-On Advantages

Haitian at K 2025: Leveling Up Innovation with Hands-On Advantages

Haitian International, among the largest global producers of injection molding machines, is launching K 2025 with the theme “Level Up!”—a definitive declaration that highlights the company’s aim to propel its customers ahead with enhanced productivity, adaptability, and forward-looking solutions. With industries responding to increasing demands for efficiency, sustainability, and digitalization, Haitian is positioning itself at the leading edge by merging established machine technologies with intelligent, connected solutions aimed at providing quantifiable benefits on the production floor.

Technology to the Point – Live in Hall 15/A57
At this year’s K Show, Haitian International will demonstrate what “Level Up!” means in practice, with several exciting product premieres and live showcases of advanced injection molding solutions. The highlight will be the all-new, electric fifth-generation Zhafir Zeres F, designed specifically for packaging applications, and the latest generation of Zeres for medical pack production, both representing Haitian’s commitment to high precision, energy efficiency, and application-focused innovation.

On the servo-hydraulic side, Haitian Plastics Machinery will unveil the new high-speed MAV/F Pro Series alongside the two-platen Jupiter Series. These models are engineered for faster cycle times, energy efficiency, and flexibility across a range of applications, from packaging to automotive to consumer goods. Both the Zhafir Zeres Medical and the Haitian Jupiter machines will be fully integrated into Haitian’s MES system “GoFactory,” a smart manufacturing solution that is now included as part of the standard package with every machine. This integration reflects Haitian’s belief that machine technology and digital intelligence must work hand-in-hand to deliver efficiency and transparency across production lines.

The company is also extending its technology portfolio through Niigata Machinery’s electric injection molding machines, now complemented with vertical application solutions. This addition significantly broadens Haitian’s offerings in precision molding for specialized industries such as automotive, electronics, and medical components, providing customers with tailored solutions to meet demanding application requirements.

Unlock Synergies – Expanding Possibilities
Haitian’s motto at K 2025 is not just about incremental improvement but about unlocking synergies across its diverse business units. The Haitian Group operates as a globally networked industrial group with development centers and manufacturing facilities strategically located around the world. This unique structure allows Haitian to deliver not just individual machines but fully integrated turnkey solutions that combine automation, digital intelligence, and precision engineering.

For example, Haitian Precision will demonstrate its advanced CNC machining capabilities, showing how the group’s expertise extends beyond plastics machinery into high-performance industrial solutions. Meanwhile, Haitian Smart Solutions will present its growing range of peripherals and automation technologies. These solutions—spanning robotic handling, integrated cell automation, and auxiliary equipment—enable manufacturers to build complete, efficient, and future-proof production cells that go far beyond injection molding.

By showcasing these synergies, Haitian emphasizes its ability to support customers in optimizing their operations holistically, whether that means lowering cycle times, improving quality control, reducing energy consumption, or meeting stricter regulatory requirements in sectors like packaging and healthcare.

Haitian’s Global Impact and Vision
With over five decades of experience, Haitian International has built its reputation as a leader not only through volume but also through its ability to anticipate customer needs and deliver value-driven solutions. The company’s vast global network—with manufacturing hubs in China, Germany, Vietnam, India, and Turkey, alongside sales and service operations worldwide—ensures that it can respond quickly to regional market demands while maintaining a consistent level of innovation and service.

K 2025, held from October 8–15, 2025 in Düsseldorf, Germany, provides the perfect platform for Haitian to reinforce its leadership position. As the world’s largest trade fair for plastics and rubber, K is the stage where machinery manufacturers, material suppliers, and innovators come together to define the future of the industry. For Haitian, it is an opportunity not just to showcase machines but to demonstrate its integrated vision of “Level Up”—where smart machines, digital ecosystems, and automation converge to deliver real-world competitive advantages.

Visit Haitian at K 2025
Visitors will find Haitian International at Hall 15 | Booth A57, where they can explore the full range of innovations, watch live demonstrations, and connect with Haitian experts to discuss how the group’s technologies can transform their production processes.

With its new premieres, digital integration through GoFactory, expanded electric and vertical solutions, and cross-sector synergies across its business units, Haitian is using K 2025 to underline its commitment to customer success. True to its guiding motto, the company is not only leveling up its own portfolio but also enabling its customers to take their productivity, flexibility, and competitiveness to the next level.

https://www.haitian.com/en/

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Pernoud To Demonstrate Bi-Material Multitube Overmoulding Technology At K 2025

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Pernoud To Demonstrate Bi-Material Multitube Overmoulding Technology At K 2025

Pernoud To Demonstrate Bi-Material Multitube Overmoulding Technology At K 2025

At K 2025, the largest trade fair in the world for the plastics and rubber industry, the French moldmaking expert, Pernoud, will highlight its new technological innovation, the Bi-material Multitube one-shot overmoulding process. This patented solution makes it possible to simultaneously mould two different materials in one operation, eliminating traditional downstream post-moulding processes and enhancing the efficiency of the production of tubular complex parts. The live demonstration at Hall 15, Stand B24 will be a key feature of the exhibition, where visitors will be able to see first-hand how advanced tool design and an integrated process can provide cost savings and quality improvements, with modern sustainability in mind.

The Bi-material Multitube process is designed to simplify and streamline the manufacturing of parts that traditionally require multi-step processes such as welding, adhesive bonding, or mechanical assembly. Instead of producing separate components and assembling them afterward, Pernoud’s one-shot system injects both materials—typically a rigid and a flexible thermoplastic—directly into the same mold. The result is a fully integrated, multi-functional part produced in a single cycle. This approach not only increases production speed but also guarantees a more reliable seal between materials, reducing the risk of leakage or failure, particularly in demanding applications.

Industry Applications: Lightweighting and Functional Integration
Pernoud’s technology is particularly suited for industries such as automotive, medical, industrial equipment, and home appliances where multilayer tubular parts are in high volume use. Automotive manufacturers, for example, routinely use complex fluid lines and air ducts that require structural rigidity coupled with functional flexibility. With the Bi-material Multitube process, designers can easily create complex molded parts with flexible soft sealing zones and hard durable connection zones in one mold. In medical applications, a catheter or tubing system can leverage dual-material construction to achieve both pliability and control. By creating these parts in one step, manufacturers create the opportunity to reduce total parts, decreased inventory and shorter assembly times.

What distinguishes this process is the efficiency of combining materials, but also the accuracy and repeatability of the final product. Since both materials are molded under controlled conditions simultaneously, the bond formation is much stronger than through secondary assembly processes, giving a functional integrity to the part and overall flexibility of design—engineers can conceptualize parts with complex geometries or multiple functional zones with little concern for mechanical failures or alignment of components. Moreover, because of Pernoud’s patented design of the mold, the interface between materials is completely sealed and can withstand any pressure, temperature variations, and mechanical stress while retaining strength and performance.

In addition to performance, the economics and eco-friendliness of this process are quite convincing. Avoiding post moulding methods of assembly such as gluing, ultrasonic welding, or manual assembly, reduces the labour force required, decreases the manufacture cycle of the final device, and conserves energy. There are also fewer parts, leading to a lower quantity of mould tooling, less transportation between stations, and less waste (material plus scrap). As global trends increasingly embrace sustainability and lean manufacturing ethos, the one-shot overmoulding solution from Pernoud provides a concrete means in advancing a company’s and industry’s sustainability goals, without compromising product performance or design flexibility.

Pernoud brings decades of expertise to this innovation. With more than 50 years in high-precision moldmaking, the company is known for its advanced tooling systems that support complex injection molding applications. Their molds frequently incorporate rotary indexing platens, in-mold transfer systems, and robot-assisted part handling, providing end users with reliable, high-performance solutions capable of operating 24/7 in high-volume production environments. The Bi-material Multitube technology represents the latest evolution of this engineering excellence—one that addresses both current manufacturing needs and future market challenges.

Live Demo at K 2025: Innovation in Action
At K 2025 visitors will see this technology live int action, molding a complex tubular part from two materials in a single cycle. The machine will have experts from Pernoud on hand to discuss the process, technical details like material compatibility and cycle times, as well as the unique tooling options available for these applications. This demonstration will be valuable whether you’re with a Tier 1 automotive supplier, a medical device manufacturer, or an OEM that is looking for production efficiencies, it will show you how one shot overmoulding can help you re-think your manufacturing approach.

As manufacturers face increasing pressure to cut costs, reduce environmental impact, and deliver innovative designs, the Bi-material Multitube process from Pernoud offers a powerful solution. By combining functionality, precision, and efficiency in a single molding step, it marks a significant advancement in multi-material molding technology.

www.Pernoud.com

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Nordmann Highlights Circular-Economy Solutions With Global Partners At K 2025

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Nordmann Highlights Circular-Economy Solutions With Global Partners At K 2025

Nordmann Highlights Circular-Economy Solutions With Global Partners At K 2025 

Nordmann has confirmed its participation at K 2025, the world’s leading trade fair for plastics and rubber, which will take place in Düsseldorf from 8 to 15 October 2025. The international chemical distributor will exhibit in Hall 6 at stand 6E75, together with partners Honeywell, Jiangsu Liside New Material, Marfran and PMC Organometallix. Under the guiding motto “Innovative raw materials for sustainable growth,” Nordmann will present advanced solutions that are designed to support the future-oriented development of the plastics and rubber industries. The company’s presentation at the fair will emphasize its close alignment with circular-economy principles, while also showcasing materials and innovations that enable improved recyclability, higher efficiency in processing, and enhanced competitiveness for manufacturers navigating today’s demanding markets.

For Nordmann, K 2025 represents an important platform to underline its strategic role

in shaping a more sustainable plastics industry. “For me, the circular economy is one of the major challenges and opportunities of our time,” emphasizes Jost E. Laumeyer, Global Director of Plastics Sales at Nordmann. “As an international distribution company, we play a key role in the supply chain and work with our partners to drive the industry’s sustainable transformation. Whether it involves regulatory requirements or the promotion of recycled feedstocks and biobased products, we focus on innovative solutions that help our customers achieve their sustainability goals while maintaining competitiveness.” His comments highlight the company’s dual responsibility: meeting strict new regulatory frameworks while also ensuring customers remain efficient and commercially successful.

At the fair, Nordmann will be represented by an international team of experts drawn from across Europe and its global network. These specialists will be available on-site to engage with customers, suppliers, and industry professionals on a wide range of issues, including application-specific material requirements, regulatory developments, and the growing market for recyclates. This presence underscores Nordmann’s role not simply as a distributor but as a trusted partner providing technical and regulatory expertise. Visitors can also expect detailed partner presentations on topics such as additives for polyolefins, innovative flame-retardant solutions, and TPE-S compounds developed to meet high standards of biocompatibility. These discussions will directly address key areas where the plastics industry is seeking innovation in response to global sustainability demands.

Each of the co-exhibitors on Nordmann’s stand at K 2025 will add a special outlook and product range. Honeywell, in its established A-C brand, will introduce low-molecular-weight additives for polyethylene polymers and copolymers. These grades are particularly suited to solve formulation issues as well as provide concrete advantages such as lower process waste, better recyclability, and increased durability of the product. These traits fit hand-in-glove with circular-economy goals, since they allow converters and compounders to engineer products that are less resource-intensive and simpler to reintroduce into closed-loop systems. Jiangsu Liside New Material, making its first appearance as a Nordmann partner in Europe, will unveil a range of halogen-free flame retardants. In response to increasing regulatory and consumer demands for the phasing out of halogenated solutions, Liside’s flame-retardant products focus not only on a reduced environmental footprint but also on robust technical performance to deliver consistent stability and safety in a variety of polymer applications.

Marfran, a long-standing partner known for expertise in thermoplastic elastomers, will highlight its Marfran.Med TPE-S compound series at K 2025. Among these, the Marfran.Med GLE line stands out as a pioneering solution, as it enables solvent bonding of TPE-S compounds while meeting demanding requirements for both biocompatibility and sterilization. This innovation opens new possibilities for the design of medical devices and healthcare applications where performance, safety, and patient well-being are critical. Completing the group of partners is PMC Organometallix, which will provide visitors with information on the regulatory assessment of stabilizers containing organotin compounds. Given the increasing regulatory scrutiny under European Union legislation, PMC Organometallix’s expertise will be particularly valuable for customers who need to navigate compliance while maintaining performance in their formulations.

Alongside its partners, Nordmann will also place a strong spotlight on its proprietary product brands. These include Norantox, a well-established range of antioxidants and UV stabilizers designed for both virgin polymers and recyclates. Norantox products ensure stability and long-term durability even under challenging environmental conditions, helping customers extend the lifecycle of their materials. Another highlight will be the Nord-min Flame Retardant Masterbatch (FRMB) product line, which features halogen-free flame retardants and synergists suitable for use in polyamide, polycarbonate, and polyolefins. Developed to meet key flammability standards, these solutions address the critical need for fire safety while also aligning with sustainability targets.

The significance of Nordmann’s participation is magnified by the global prominence of K 2025 itself. Held every three years, the Düsseldorf event is widely regarded as the most important international stage for the plastics and rubber industries. It regularly attracts more than 3,000 exhibitors and in excess of 200,000 trade visitors from across the world, creating a unique environment for unveiling new technologies, sharing knowledge, and forging strategic partnerships. The 2025 edition of the fair is expected to put a particularly strong emphasis on sustainability, digitalization, and circular-economy strategies—areas where Nordmann is keen to demonstrate leadership.

By exhibiting alongside established names like Honeywell and innovative partners such as Jiangsu Liside New Material, Nordmann underscores its position as a connector between producers and processors. The company’s role as a distributor extends beyond logistics to include offering technical guidance, regulatory expertise, and strategic advice, ensuring customers are well equipped to respond to market challenges. Its participation at K 2025 will send a clear message that innovative raw materials and intelligent supply-chain strategies are central to enabling sustainable growth in the plastics industry.

Visitors attending K 2025 will find Nordmann and its partners in Hall 6 at stand 6E75, where the international team will be available for detailed discussions, live product demonstrations, and technical consultations. For manufacturers, processors, and brand owners seeking to align with circular-economy principles, meet regulatory requirements, and secure high-performance materials, the Nordmann booth promises to be an essential stop on the exhibition floor. As the industry enters a new era of transformation, Nordmann’s presence at K 2025 will highlight the company’s enduring commitment to helping shape a sustainable future for plastics and rubber.

https://www.nordmann.global/en

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