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Jindal Films Displays New PP Mono-Material Solutions to Help Replace Pet-Based Laminates at Interpack 2023

Jindal Films Displays New PP Mono-Material Solutions to Help Replace Pet-Based Laminates at Interpack 2023

Jindal Films (Hall 9 Stand F26), a global leader in the development and manufacture of specialty films for the flexible packaging and labeling markets, will showcase during Interpack 2023 various print, barrier and sealing OPP technologies designed to facilitate the switch from non-recyclable laminates (i.e. containing PET, Alu-foil, Paper …) towards mono-material mechanically recyclable PP based laminates for flexible packaging markets.

PET FILM REPLACEMENT WITH IMPROVED HEAT RESISTANCE BICOR OPP FILMS

To address demanding packaging applications, improved heat resistant OPP films were developed to address the recycling needs of the flex-pack industry by substituting non-recyclable PET films as outer webs. Jindal Films has successfully launched a breakthrough technology with Bicor 12MB100, a very thin very high stiffness OPP film with very low shrink for broad PET replacement applications to help brand owners continue their packaging “light-weighting” journey while ensuring a robust print conversion including with rotogravure processes.

For more specialized applications when designing PP-based retort barrier laminates, Bicor 25MR100 and 25MR103 are being proposed as print outer webs. MR100 & MR103 were designed to help minimize the shrinkage and visual distortion during both the heat sealing step and the steam autoclave sterilization steps.

Both MB100 and MR100 are one-side treated for good print receptivity with the opposite side having a non-heat sealable surface to act as a drop-in replacement for non-sealable PET films, such as in stand-up pouches. MR103 is 2 side treated to facilitate the use of an over-print varnish or improve date code adhesion.

LIVE DEMOS – PP MONO-MATERIAL SOLUTIONS FOR VFFS & HFFS MACHINES

At Interpack, five leading machinery suppliers will be displaying all PP recyclable laminates using Jindal Films’ unique technology based on BICOR 12MB100. In total there will be 10 packaging machines running live demonstrations during the tradeshow across 3 packaging formats:

1. MARCHESINI GROUP (Hall 15 A42-2) will run a multi-lane stick pack VFFS machine (Model MT1500) using a high barrier PP based 3-ply laminate produced by FLESSOFAB (www.flessofab.it ) with Bicor MB100, Metallyte MM883 and a low SIT cast PP sealable film

2. WOLF Verpackungsmaschinen GmbH (Hall 6 C31) will run three VFFS machines using either a metallized or clear high barrier PP 3-ply laminate produced by WIPF AG (Hall 9 E03), based on Bicor MB100, Metallyte MM883 or Alox-Lyte AO893 in combination with a low SIT cast PP

3. SYNTEGON (Hall 5 A31-B31) will operate three high speed HFFS flow-wrap machines using a PP based 2-ply laminate produced by FOLIEN + DRUCK (www.foliendruck-lang.de) with Bicor MB100 and Bicor MBH668.

4. PFM (Hall 13 A03) will operate a high speed HFFS flow-pack machine (BORA D6596) using a PP based 2-ply barrier laminate produced by SDR Pack (Hall 9 D01) with Bicor MB100 & Metallyte MLB.

5. IMA – EUROSICMA (Hall 17 C22) will run two high speed HFFS machines using 2-ply PP based barrier laminates produced by SIT Group (Hall 10 A68) with Bicor MB100 and Metallyte MLB.

Jindal Films is working on broadly implementing PP mono-material recyclable solution across all packaging formats. Packaging for our Planet!

www.jindalfilms.com

 

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Jindal Films Displays Recyclable PP Mono-Material Solutions at Interpack 2023 With Machinery Partners

Jindal Films Displays Recyclable PP Mono-Material Solutions at Interpack 2023 With Machinery Partners

Jindal Films (Hall 9 Stand F26), a global leader in the development and manufacture of specialty films for the flexible packaging and labeling markets, will showcase during Interpack 2023 various print, barrier and sealing OPP technologies designed to facilitate the switch from non-recyclable laminates (i.e. containing PET, Alu-foil, Paper …) towards mono-material mechanically recyclable PP based laminates for flexible packaging markets.

RECYLABLE PP MONO-MATERIALS – LIVE DEMOS DURING INTERPACK

Jindal Films has coordinated live demonstrations during Interpack 2023 with 11 key industrial machinery partners using PP mono-material solutions on more than 20 packaging machines, covering the 4 most commonly used flexible packaging formats. Most of these types of machine were typically previously running non-recyclable structures based on Paper, Aluminum foil, PET, barrier PET and PE films. These live demonstrations reflect the versatility polypropylene films, with a great balance of mechanical, barrier, optical, barrier and heat seal properties unequalled by other materials.

HFFS MACHINES

1. BRADMAN LAKE (Hall 5 C22) will run a high speed HFFS machine running BICOR MBH668 OPP film demonstrating high seal performance and clear high barrier in one single web recyclable solution.

2. IMA – EUROSICMA (Hall 17 C22) will run three high speed HFFS machines using 2-ply PP based barrier laminates produced by SIT Group (Hall 10 A68). Two heat seal machines will operate with BICOR MB100 and METALLYTE MLB OPP films and one cold seal machine using clear high barrier ALOX-LYTE AO894 OPP film

3. PFM (Hall 13 A03) will operate a high speed HFFS flow-pack machine (BORA D6596) using a PP based 2-ply barrier laminate produced by SDR Pack (Hall 9 D01) with BICOR MB100 & METALLYTE MLB OPP films.

4. SCHUBERT (Hall 14 D01) will run a clear barrier PP based laminate with Jindal Films’ Ultra Seal technology on their flow-pack machines using clear high barrier ALOX-LYTE AO894 and BICOR MB344US OPP films.

5. SYNCHROPACK (Hall 13 B13) will operate 3 HFFS machines using matte BOPP laminates produced by GEROSA (www.gerosagroup.com) with Jindal Films Ultra Seal technology BICOR MB344US and matt BICOR CSRM

6. SYNTEGON (Hall 5 A31-B31) will operate three high speed HFFS flow-wrap machines using PP based 2-ply laminates produced by FOLIEN + DRUCK (www.foliendruck-lang.de) with Bicor MB100 and Bicor MBH668.

POUCH & DOYPACK MACHINES

1. SN MASCHINENBAU GmbH (Hall 6 A61) will run a horizontal stand-up pouch (doypack) machine using a high barrier PP based 3-ply laminate produced by HATZOPOULOS (Hall 10 A88) with BICOR CSRM, METALLYTE MM883 and BICOR MB344US OPP films using a PP based zipper from FLEXICO Group (Hall 10 C57).

2. WOLF Verpackungsmaschinen GmbH (Hall 6 C31) will run a vertical stand-up pouch machine using a clear high barrier PP 3-ply laminate produced by VITRAPACK part of KOROZO GROUP (Hall 9 F32) based on BICOR MB400, ALOX-LYTETM AO893 and BICOR MB344US OPP films. VFFS MACHINES

1. TNA (Hall 14 C56-D56) will run two Robag FX 3e VFFS machines with a matt barrier laminate produced by INTERFLEX GROUP (www.interflexgroup.com) using matt BICOR GNR and METALLYTE UBWES OPP films. UBWES is an ultra-high barrier (UHB) white film with unique enhanced sealing performance for demanding snacks or confectionery applications.

2. MARCHESINI GROUP (Hall 15 A42-2) will run a multi-lane stick pack VFFS machine (Model MT1500) using a high barrier PP based 3-ply laminate produced by FLESSOFAB (www.flessofab.it ) with new BICOR MB100, METALLYTE MM883 and a low SIT cast PP sealable film. The application using stick packs generally use PET/ALU/PE and an all PP solution can now be used to replace it successfully.

3. WOLF Verpackungsmaschinen GmbH (Hall 6 C31) will run three VFFS machines using either metallized or clear high barrier PP 3-ply laminates produced by WIPF AG (Hall 9 E03), based on new BICOR MB100, METALLYTETM MM883 or ALOX-LYTETM AO893 in combination with a low SIT cast PP.

OW MACHINES

MARDEN-EDWARDS (Hall 16 B43) will be running an over-wrap (OW) machine using a single web PP mono-material solution using new BICOR COS5, especially designed to replace PVdC coated films for the cosmetic overwrap segment.

www.jindalfilms.com

 

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Creating Prototypes: 5 Unique Advantages of Injection Moulding

Creating Prototypes: 5 Unique Advantages of Injection Moulding

Prototypes are critical for people working on new designs and products. They allow those involved in the creation process to develop early versions of items and show how they would function if production increased. Some more modern prototyping options exist — such as 3D printing. However, many individuals still prefer using injection moulding to meet their needs. Here are some compelling advantages of injection moulding that make it a popular choice.

1. Excellent Accuracy

People usually need highly accurate prototypes that provide maximum value. After all, design team members use them to identify the positives and negatives of specific versions. Generally, using injection moulding to make plastic prototypes results in an accuracy of ±0.025 millimetres or better when the machines are set up correctly.

That allows individuals to avoid mistakes or misconceptions at all stages of the design process. Keeping things correct at the prototyping stage increases the chances that a product retains that accuracy once it reaches the market.

A high level of accuracy can also instil confidence in potential investors. An accurate prototype makes them more likely to agree that the product will have the same precision when complete.

2. Efficient Options

Creating a single-cavity injection mould generally takes three to four weeks. However, rapid injection moulding for prototyping is also becoming more popular.

As you might guess from the name, it’s even faster than traditional methods. The moulds used for rapid prototyping are less durable, but that’s usually not a problem because people don’t intend to use them for long production runs. They rely on them so small market segments can test products and provide valuable feedback.

For example, rapid prototyping is popular in the medical industry because it allows designers to get feedback from medical professionals and patients before putting products on the market. These people typically don’t have design experience, but they know what features they most want to see in new items.

It’s also helpful that the injection moulding cycle is fast. It has four stages that can be completed in seconds to minutes, depending on complexity and the equipment setup.

3. Quality During Bulk Production

The advantages of injection moulding also extend to quality retention when people make large batches of prototypes. This perk is beneficial when design team members must show them to different stakeholders in multiple locations.

People also have a better chance of maintaining quality if they work with well-established partners that have the necessary experience and equipment. Hiring external help is typically a good choice when manufacturing is not your company’s main focus and you want the job done by experts.

Get the best results by having a clear idea of how many prototypes you want to produce before contacting a company. Then, everyone involved will have accurate expectations.

4. Material Versatility

The majority of product development costs go toward the design process. However, a great design substantially increases the likelihood of marketplace success. People that mention the advantages of injection moulding often discuss increased material versatility compared to 3D printing.

Although 3D printing is gaining popularity, it’s not suitable for every project. For example, 3D printing with silicone only became possible fairly recently and relatively few companies offer it. However, combining liquid silicone rubber with injection moulding is a well-established process.

Moreover, injection moulding can enhance details, helping people focus on appearance-related aspects. Those perks support individuals who have clear ideas of how they need the products to look and function and want the prototypes to correctly reflect their vision.

5. Automation Potential

Automation has taken the world by storm, and evidence suggests it can support prototype production through faster injection moulding. For example, people commonly deploy robots for machine-tending equipment. Besides boosting efficiency, this approach reduces worker injuries.

People who use automation to highlight the advantages of injection moulding may not immediately see the full effects. However, those efforts will pay off if they tweak the machinery and process to support their specific needs.

Those interested in automating injection moulding should also research which parts of the process are most time-consuming and how well-suited those are to fully or partially automated technologies. Getting the right information from the start will reduce the pitfalls people may otherwise encounter.

How Will You Experience the Advantages of Injection Moulding?

Although people should remain open to possibilities beyond injection moulding, this prototype method is frequently chosen because of its enduring reliability. That’s likely to remain constant even as other options become available.

The reasons here will help you realise that injection moulding is a dependable option. Some people even use it along with other methods, which allows for customising the results. Once you start exploring the possibilities, injection moulding could become your prototype production method of choice. As you rely on it more often, consider collecting relevant data that will help you compare this approach to other forms of production. You may find it easier to justify its continued use.

 

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Covestro Signs First Major Renewable Energy Agreement for Its US Operations

Covestro Signs First Major Renewable Energy Agreement for Its US Operations

  • Long-term agreement signed with Ørsted as part of its planned Mockingbird Solar Center in Texas, U.S.
  • Covestro’s 90MW share of renewable energy estimated to offset 70,000 tons of CO2 emissions at its Baytown, Texas, site annually, starting in late 2024
  • Agreement equivalent to energy used to power more than 15,000 homes

Covestro, a leading manufacturer of high-quality polymer materials and their components, has signed a 90 megawatt (MW) virtual power purchase agreement (vPPA) with Ørsted, a clean energy leader in the U.S. market, headquartered in Denmark.

With various agreements in place, Covestro fosters the growth of renewable energy projects around the world. This newest 15-year agreement secures a portion of power from the Mockingbird Solar Center in Lamar County, Texas, marking Covestro’s first renewable energy agreement in the U.S. The vPPA is estimated to offset 70,000 tons of CO2 emissions annually and will reduce the scope 2 emissions from Covestro’s third largest production site, located in Baytown, Texas.

“This important new announcement builds upon Covestro’s existing agreement with Ørsted and clearly signals our commitment to the use of renewable energy,” said Markus Steilemann, CEO of Covestro. “The inclusion of renewable energy to help power our facilities is a critical component to reducing our scope 2 emissions and becoming operationally climate neutral by 2035.”

Covestro set itself ambitious climate neutrality goals in 2022. One major lever to reach these goals is energy from renewable sources, such as wind and solar power.

“The vPPA with Ørsted comes on the heels of our recent announcement of ISCC PLUS certification for our production site in Baytown, Texas,” explains Haakan Jonsson, chairman and president of Covestro LLC. “These two initiatives represent our focus on sustainability and the strategic path we have set to minimize our carbon footprint across Covestro’s operations in the United States. Cumulatively, projects like this help us realize our path to becoming fully circular.”

One concrete measure on this path is climate neutrality, which includes the switch to power from renewable sources. Covestro relies on agreements with power suppliers to facilitate this transition.

“We are thrilled to help facilitate Covestro’s entry into the U.S. renewable energy market with this newly signed virtual power purchase agreement,” said Monica Testa, Head of Origination at Ørsted. “The Mockingbird Solar Center is a unique project that represents both preservation and progress. The clean energy produced by the solar center will help Covestro to decarbonize its operations, while the conservation of rare native tallgrass prairie habitat supports plant and wildlife biodiversity in the region. We’re proud of the important outcomes this project achieves and look forward to our continued partnership with Covestro.”

Edison Energy worked with Covestro to broker the agreement for the vPPA. Ørsted’s Mockingbird Solar Center will produce enough clean energy to power roughly 80,000 homes and is expected to begin operation in late 2024. At that time, Covestro will start executing on the vPPA, which represents nearly 20% of the Mockingbird Solar Center’s capacity.

In December 2019, Covestro concluded a supply agreement for electricity from offshore wind turbines with energy supplier Ørsted. Starting in 2025, Ørsted will provide green electricity for ten years to supply Covestro’s production sites in Germany, generated in a newly built wind farm off the island of Borkum, Germany. At the end of 2022, Covestro had already covered 12 percent of its global energy requirements with electricity from renewable sources. That figure is expected to rise to 16 to 18 percent in 2023.

Ørsted, a leader in clean energy, and Covestro have established a virtual power purchase agreement for power from the planned Mockingbird Solar Center in Lamar County, Texas.

 

 

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MAAG Group Continues to Grow in China

MAAG Group Continues to Grow in China

The MAAG Group is further expanding its presence in China creating the prerequisites for continued growth in the People’s Republic. Particular focus is being placed on creating incremental production capacity and on the introduction of new products specifically for the Chinese market.

The internationally operating MAAG Group, headquartered in Oberglatt, Switzerland, has been stepping up its localization strategy in China since 2022 and currently has 103 employees. One recent example: the assembly shop at the site in Jiading, a district of Shanghai, has recently doubled in size.

“With this expansion, MAAG is now well positioned for the further expansion of its localization activities in China,” explains Ueli Thürig, President of the MAAG Group. “Made in China for China’ is one of the key strategies our company has been focusing on in recent years; more than 90 percent of the equipment assembled in our Shanghai plant is intended for the Chinese market.”

Expanding the market-specific product range

MAAG has already been producing GA series extrusion pumps, BAOLI strand pelletizers, and ZHULI underwater pelletizers in China. A similarly adapted version of the proven M-USG underwater strand pelletizing system will now expand the market-specific portfolio as the C-USG. The original German design will form the basis for this new version. While some key components will be supplied from Germany, the majority of parts will come from local production. The first C-USG systems will be delivered to customers at the end of 2023.

In addition, the added space will accommodate a new service center for the Maag/Ettlinger recycling filter to enable MAAG to serve local customers more quickly. MAAG is responding to the increased number of continuous melt filters installed across Asia.

MAAG Group production shop in Jiading/Shanghai, China

Further information on the Maag Group can be found at www.maag.com

 

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Luminy PLA Sustainable Under EU Taxonomy Regulation

Luminy PLA Sustainable Under EU Taxonomy Regulation

TotalEnergies Corbion has announced that its Luminy Polylactic Acid (PLA) bioplastics successfully meet the stringent criteria of the European Union (EU) Taxonomy Regulation on climate change mitigation and adaptation. The assessment can be found in the newly launched whitepaper titled “Planting the Future with PLA,” which details the regulation and delves into more sustainability aspects of biobased materials. The achievement underscores the company’s pivotal role in the global sustainable economy.

The EU Taxonomy Regulation is critical for sustainable innovation because sets a standard for what can be labeled as ‘sustainable’ in business in the European Union. The framework uses six environmental objectives: climate change mitigation, climate change adaptation, sustainable use and protection of water and marine resources, transition to a circular economy, pollution prevention and control, and protection and restoration of biodiversity and ecosystems. The intent of the regulation is to help increase sustainable investment and further drive the implementation of the European Green Deal.

“TotalEnergies Corbion continues to work closely with lawmakers, regulators, and non-governmental organizations as we push to create more sustainable plastic alternatives,” said Maelenn Ravard, the company’s Sustainability and Regulatory Manager. “In addition to compliance with the EU Taxonomy Regulation, our entire line of Luminy PLA is certified 100% biobased according to EN16785 and the USDA biopreferred program. What’s more, our production plant is ISO certified for environmental management, quality, and safety and we follow the regulations set by the World Wildlife Fund’s sugarcane industry organization Bonsucro. We are proud to set this standard for the bioplastics industry moving forward.”

Luminy PLA bioplastics are derived from sugarcane, an annually renewable resource, and are among the few types of bioplastics that are both biobased and biodegradable. As outlined in the “Planting the Future with PLA,” whitepaper, creating a kilogram of PLA requires 1.75m² of sugarcane farmland which captures 1.8kg of CO 2 from the atmosphere as it grows. TotalEnergies Corbion’s entire production capacity requires just 0.08% of arable land in Thailand, where the company produces PLA locally. Simply put, the efficiency of land use combined with the benefits of carbon capture make PLA bioplastics a great option for reducing our global reliance on fossil-based plastics.

TotalEnergies Corbion’s Luminy PLA bioplastics enable businesses all over the world to transition to more sustainable materials without compromising on quality or performance. They provide a viable alternative to conventional plastics, aligning with the EU Taxonomy Regulation’s objectives and supporting the global shift towards a more sustainable future.

www.totalenergies-corbion.com

 

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Solvay Completes US Capacity Expansion to Meet Growing Demand for Copper in E-Mobility and Clean Energy

Solvay Completes US Capacity Expansion to Meet Growing Demand for Copper in E-Mobility and Clean Energy

The 20-percent ACORGA product line capacity increase enhances Solvay’s leadership position in the mining industry

Solvay is celebrating the completion of its capacity expansion at the company’s Mount Pleasant, Tennessee facility (US), originally announced in December 2021. This milestone reaffirms Solvay’s commitment to the Mining industry and its efforts to respond to growing demand from mining operations for its ACORGA, ACORGA NR and ACORGA OPT copper solvent extraction (SX) products, driven by increasing demand for copper to support e-mobility and clean energy applications.

The Mount Pleasant facility manufactures solvent extraction reagents for mines producing copper through hydrometallurgical (SX-EW) processes. Even as oxide ore reserves are depleting, the market for copper solvent extractants is expected to remain strong, supported by new leaching technologies capable of treating sulfide ores.

“The Mount Pleasant expansion is a major achievement for our business, enabling Solvay to ensure security of supply for its customers while responding to their increasing production needs,” explains Matthew Davis, Global Business Director, Mineral Processing and Metal Extraction Products. “Solvay is committed to growing with its customers. In fact, we expect to add additional capacity in the future to remain a reliable, long-term partner and help our mining customers maximize metallurgical results and overall operational value.”

Solvay’s solvent extraction reagents complement its broad product portfolio for the mining industry. Combined with strong technical support, Solvay’s solutions help customers improve productivity and reduce operating costs while meeting complex metallurgical requirements and sustainability challenges, as mines strive to reduce freshwater use, energy use and reagent consumption.

Learn more at www.solvay.com

 

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Up to 70% energy savings with the DIEFFENBACHER TailoredPress

Up to 70% Energy Savings with the DIEFFENBACHER TailoredPress

Variable-speed pump drives minimize unnecessary energy consumption

The DIEFFENBACHER TailoredPress, the economical all-rounder for metal and composites forming, delivers DIEFFENBACHER expertise and experience for presses with press forces from 1,000 to 10,000 kN.

“In keeping with sustainable production, we paid particular attention to energy efficiency when developing the press series,” says Georg Obermaier, Head of the Forming Business Unit at DIEFFENBACHER. “That’s why DIEFFENBACHER presses use variable-speed pump drives, which ensure that plant operators save energy and operating costs.”

Typically, the energy for driving hydraulic presses is generated by a pump drive and made available for the forming process either directly or via an intermediate accumulator. Usually, electric motors with a constant speed are used, which continuously supply the oil even when pumps with a variable flow rate are used.

However, the press does not require maximum power full-time, explains Obermaier. “On the contrary, during pauses while loading and unloading and setup and maintenance, and even in many phases of the normal press cycle, the hydraulic drive system is often only in partial load operation or in ‘unpressurized circulation’. In other words, the drive pumps the hydraulic oil without actually using it. In addition, the entire system operates in an inefficient load range. Both operations consume an above-average amount of unnecessary energy.”

With the help of variable-speed pump drives, this unnecessary energy consumption can be minimized, as they are operated at dynamically adjustable speeds. The control is fully automatic. The operator sets forces, paths and parameters as usual, and the required speed is automatically calculated and set. In this way, the pump always operates in an optimal range and works efficiently. At a standstill, the press consumes virtually no energy.

“This power-on-demand concept can save up to 70% energy in metal forming applications with short cycle times,” says Obermaier, “and there are also significant savings in composites forming with comparatively long cycle times.” An additional benefit for operators: instead of the constant high noise level caused by a pump drive constantly running at maximum speed, the changing frequency of variable-speed pump drives is easier on the human ear.

For Obermaier, the advantages of the TailoredPress series are obvious: “With the highly attractive price-to-performance ratio, modern machine technology, low operating costs, reduced consumption of valuable resources and a better working environment thanks to lower noise emissions, we create real competitive advantages for our customers.”

 

 

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Husky Executes Successful Startup of Its First Integrated Injection Molding System for Blood Collection Tube Production in India

Husky Executes Successful Startup of Its First Integrated Injection Molding System for Blood Collection Tube Production in India

Husky Technologies, a pioneering technology provider enabling the delivery of essential needs to the global community, today announced the installation of the first integrated injection molding system for blood collection tube (BCT) production in India. This new installation is at the facilities of CML Biotech Limited, one of the largest BCT manufacturers in the country.

Based on the manufacturing challenges identified by CML Biotech, Husky recommended the ICHOR injection molding system. With its world-renowned PET technology expertise, having delivered over 3,000 high cavitation, fully integrated PET systems to the global market, and Schöttli High Precision Medical Molds, the ICHOR system will enable CML Biotech to improve part quality, weight variations, cycle times, and overall efficiency of the BCT production process.

The ICHOR system is the first of its kind in the medical injection molding industry in India. It will be monitored in real-time through Advantage+Elite , Husky’s proactive, predictive, and transparent monitoring solution. This will ensure that the performance of the system is fully optimized, and any potential issues are detected before they impact production.

“We sought a trusted supplier, who understood our business and our challenges. We found this in working together with Husky”, says Mr. Paul Jacob, Managing Director of CML Group. “It’s not just about producing a BCT for the local market, it is about producing the highest quality BCT in India for the global market”.

“Husky is honored to work with CML Biotech on this significant project,” says Thomas Bontempi, Head of Medical Business Development at Husky. “Our goal was to enable them to grow their business by offering an integrated medical injection molding system that provides end-to-end visibility on the manufacturing process combined with proactive, predictive and
transparent monitoring that assures consistent performance and optimal production. ICHOR offers new levels of performance and efficiencies in part quality and cost, weight variations and cycle time”.

This collaboration signifies Husky’s ongoing commient to transforming the manufacturing process of blood collection tubes, and other medical devices, while making a positive impact on healthcare globally.

www.husky.ca

 

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SACMI at Fispal 2023 (Brazil)

SACMI at Fispal 2023 (Brazil)

At São Paulo Expo, there will be a focus on technological innovations and new support services. Our unique proposals include the complete capsule-preform development service, which includes the development of the product as well as the technologies necessary to realise it. Alongside, there will be the complete range of bottling machines and plants

SACMI specialises in providing complete technologies for every stage of preform and cap production. This is SACMI’s calling card at Fispal 2023, the international food & beverage technology fair on the agenda in São Paulo, Brazil (São Paulo Expo) from 27 to 30 June.

A unique partner

SACMI is your one-stop solution to turn your product idea into a complete project: from concept to realisation, throughout the entire project life cycle.

Our SACMI Rigid Packaging Laboratory offers a full range of services related to the design of capsule-neck systems in accordance with the most advanced market standards as well as in order to maximise profitability and sustainability.

Winning technology

With its CCM (Continuous Compression Moulding) compression presses, SACMI leads the world market in plastic cap production.

For the production of PET preforms, SACMI has developed a complete range of IPS (Injection Preform System) injection moulding machines, installing more than 150 machines in less than 10 years in Brazil and Mexico alone.

There are many new products on the market that SACMI offers its customers visiting Fispal. These include advanced controls (dose insertion, mould thermoregulation, etc.) that facilitate machine operation, prevent errors, and increase durability as well as reliability over time.

CM-Flow, SACMI Smart Care

On its new-generation CCM presses, SACMI offers the new CM-Flow extruder, which allows increased output quality with reduced consumption and footprint.

CM-Flow has a screw diameter of just 35 mm, capable of delivering the same amount of molten material as a conventional 75 mm diameter extruder: 200 kg/hour. In addition, the Smart Care service, a continuous, in-depth, medium/long-term health check on machines, is available on the latest generation of CCMs. Utilising artificial intelligence algorithms for in-cloud data analysis, Smart Care aims to “quantify” the value of information, generating dedicated KPIs on relevant parameters for anticipating and predicting interventions required to maintain production in optimal conditions.

New IPS 300 + total quality control (PVS 156)

Expanded over the years, the range of IPS preform presses has recently been enriched with the IPS 300. This is a solution distinguished by high performance, great reliability and flexibility. IPS also offers the possibility – unique on the market – to integrate quality control directly into the machine.

Compared to a traditional manual control, with the PVS 156 system directly integrated in the press, sample control is fast, constant and accurate:

Fast, because it checks 96 preforms in less than 5 minutes
Constant, because the PVS does not suffer from the fatigue and approximation of manual control

Accurate, because in addition to providing a detailed inspection and measurement report, it relates these results to the number of mould cavities.

New neck-cap standard, tethered-friendly wide range solutions

SACMI leads the market toward new, more weight-optimised neck-capsule standards, which are recognised as suitable by leading international brand owners.

In addition, SACMI offers the market’s most comprehensive range of tethered-compatible solutions, along with post-processing band-cutting technologies that facilitate the retrofitting of existing production lines.

To complete the offer, solutions for assembly of complex caps are available to meet any production requirement, e.g. in sport caps.

Complete bottling lines

SACMI’s Beverage BU is your complete partner to go from product idea to filled, capped, and labelled bottle. How? Building on its established leadership in cap lines, SACMI has developed a complete range of solutions for container blowing, filling, and labelling.

One of the opportunities for customers who choose SACMI Beverage’s complete solutions is to take advantage of the new Packaging Center service. This offers a complete consulting service on the development of the most appropriate capsules and containers for the accomplishment of your investment plans, the renewal of your production, or the launch of a new product.

Since 1969 at your side with SACMI do Brasil

For over fifty years, SACMI do Brasil has been a reference for our Brazilian customers. With a newly strengthened team, they are able to provide even more prompt and proactive service before, during, and after the sale.

www.sacmi.com

 

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