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Efficient Single Nozzle With Excellent Price-to-Performance Ratio

Efficient Single Nozzle With Excellent Price-to-Performance Ratio

The Single Shot H6300/… offers the best price-to-performance ratio in the field of single nozzles and boasts optimum temperature control. The extension to the range with hardened nozzle tips and Single-hole and Hot Tip Torpedo ­– as are also used with the Vario Shot – increases the application possibilities of this nozzle many times over.

The Single Shot comes in two sizes and is suitable for the production of small and medium-sized injection mouldings with a shot weight of up to 800 g and immersion depths of over 170 mm.

Maximum flexibility

The interchangeability of the relevant wear parts, including tips and melt chambers and also the thermocouple, facilitates servicing and maintenance. The heating unit, which is connected to the body of the nozzle with just one control circuit, guarantees a uniform temperature over the full length of the nozzle.

Because of the suitably adapted heating-capacity distribution and the gentle conveyance of the melt through generously-dimensioned flow channels, a homogeneous temperature profile and low-shear mould filling are ensured. Through the optimised position of the thermocouple and the efficient insulation from the mould, plastics with a more limited temperature range can also be reliably processed.

Compact design

The aims pursued when developing the nozzle were to achieve the largest possible melt throughput plus a compact design and maximum stability. The construction with only one control circuit reduces the time required for design. In connection with the focus on good insulation from the mould, the energy requirement for the Single Shot during use is particularly low.

Best price-to-performance ratio

The Single Shot nozzle offers the best price-to-performance ratio in the field of single nozzles, but users do not have to dispense with a variety of injection options. A range of torpedoes and screw-on melt chamber variants are, for example, available. In addition to the classical pin gate, these also permit the nozzle geometry to be readily introduced into the cavity plate and, in the event of wear, allow rapid restoration of the gate quality. Extended melt chambers are available for gates to free-form surfaces or sub-runners with a sprue.

www.hasco.com

 

 

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Mechanical Hasco Limit Switches Offer Increased Process Reliability

Mechanical Hasco Limit Switches Offer Increased Process Reliability

In the field of injection moulding, the precise monitoring of the position of moving mould parts makes an important contribution to process reliability. For example, exact information on the final positions of ejector assemblies as well as other moving mould components such as core pullers and stripper plates is of particular importance.

Precise information on the end-position of motion sequences

The new mechanical HASCO limit switches Z1430/… allow a variety of applications for the accurate monitoring of the position of such moving components, both in injection moulding tools and in punching tools.

The limit switches, which can be used at a maximum mould temperature of 140 °C, can be easily adjusted via the HASCO excenter unit Z14300/…. The proven actuation switching range Sa of 0.8 mm can be adjusted via the excenter unit.

Protective circuit prevents malfunctions

The limit switches operate as a normal open contact, whereby an electronic “contact” is closed on pressing the switch. An internal protective circuit protects HASCO limit switches from damage if the supply voltage connections are mixed up, and ensures that no malfunction occurs that would lead to the ignition of an undesired signal. The testing and adjustment of the limit switch is carried out by the battery-operated testing device Z 141/3.

The limit switches are connected via three-pin connecting cables Z14301/… – Z14304/… with straight or 90° angled connector, both to the mould control and, if necessary, to the testing device. The flexible limit switches are available in vertical and horizontal design, which are equipped as desired with a male connector or a female connector for the connecting cable.

Maximum process reliability

With the new mechanical HASCO limit switches, mould damage can be effectively avoided and process reliability significantly improved.

www.hasco.com

 

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HASCO at the Moulding Expo

HASCO at the Moulding Expo

As a full-service provider with a portfolio of more than 100,000 products, HASCO offers everything for modern mouldmaking from a single source. In addition to numerous new and further developments, digitisation will be one of the main areas of focus during the Moulding Expo. User-friendly tools, an update of the HASCO App, interesting CAD features and other digital services will be presented live on the HASCO Stand 1/G53.

Mould Base Technology

The new mechanical limit switches Z1430/… are used predominantly for the precise monitoring of the position of ejector assemblies. A variety of application possibilities also exist where exact information on the final positions of other parts is needed. Mould damage can thus be effectively avoided and process reliability significantly increased.

The innovative HASCO Mould Tag A5910/… digitalises standard mould units in injection moulding tools and enables unambiguous identification with certification of quality. The Mould Tag is built as standard into all two-stage ejectors. The RFID tag (Radio Frequency Identification) can be read out direct via the new HASCO App, showing informative product-relevant data.

Exceptional combination possibilities are offered by HASCO’s extensively enlarged cooling range. In addition to the flexibly combinable standard components, cooling elements made of stainless steel, clean-break temperature control systems, high-temperature ranges and multicoupling systems offer constructive, safe and reliable solutions.

In addition to the standard multicoupling system, the new USA (ZI) and French (FRA) systems are now also available as open or closed versions with valve, as well as the clean-break multicoupling system as a HT version with flat sealing front surfaces.

New sealing plugs Z9425/…/VA of stainless steel for sealing off drilled cooling holes and for diverting the cooling medium within the cooling circuit, as well as socket pipe plugs Z9410/… with special FKM O-ring and Z 9410HT/…/VA with high-temperature FKM O-ring round off the cooling range.

The ejector portfolio, with around 600 additional new versions, offers maximum flexibility in demoulding. With a total of 26 product groups and 5,500 variants, HASCO’s range of ejectors covers virtually all applications in mouldmaking.

Two new posters, one with an overview of the temperature control elements and the other with a table relating to the ejector portfolio, offer optimum help when it comes to selecting the right article.

Hot Runner Technology

The innovative, additively manufactured HASCO Streamrunner with maximum design freedom creates, through the free three-dimensional design of the runners, completely new possibilities in multi-component injection moulding. Different plastic components or colours can be spread over a very small space and the runners can be intertwined.

With the new interchangeable needle valve pre-chamber Vario Shot Xgate, HASCO has extended its proven nozzle portfolio. Individually geared to the particular application, two new variants of the Vario Shot Xgate offer the ideal solution for amorphous or semi-crystalline plastics. The gate area and contact surfaces can be variably designed for application-specific temperature control.

The Primezone H1281/… range of control units boasts outstanding control accuracy, intuitive operating comfort and wide-ranging diagnosis functions. The touch display and the latest software technologies enable simple and intuitive operation, similar to modern smartphones. With the new, smooth-running Co-Cart trolley, perfect and safe positioning of all control units directly next to the mould is ensured.

www.hasco.com

 

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UNITED CAPS Features New Products, Sustainability Initiatives, at ProPak Asia

UNITED CAPS Features New Products, Sustainability Initiatives, at ProPak Asia

New products, sustainability focus, and an update on the status of the UNITED CAPS plant in Malaysia will be featured at the show.

UNITED CAPS, an international manufacturer of caps and closures, today reported that the company will be exhibiting at ProPak Asia, bringing new products and innovations and an update on its CLOSE TO YOU and sustainability strategies.

UNITED CAPS will be located in Hall 103, booth AR41 in the French pavilion at the show, which is scheduled for 14 to 17 June at the Bangkok International Trade & Exhibition Centre (BITEC) in Thailand. ProPak Asia, the regional’s number one international trade event for Food, Drink & Pharmaceutical Processing & Packaging Technology, is a must-attend industry event in Asia, for Asia. At the show, key UNITED CAPS executives and experts will be available to answer visitor questions, suggest solutions and explain UNITED CAPS strategies that are in place to provide a unique level of support to the Asian Pacific region, including its manufacturing plant in Malaysia.

“We are excited to again be present at this important event,” said Astrid Hoffmann-Leist, Chief Innovation & Communication Officer, who is stationed in Malaysia and who is responsible for all business activities in the Asia Pacific region in her additional role as Business Director. “In this thirtieth year of the event, we will be bringing two brand-new products debuting in Asia for the first time, as well as a range of other UNITED CAPS products that serve the needs of Asian customers.”

Featured at the show

At ProPak Asia, UNITED CAPS will be highlighting three products that are especially important for the region. These include:

  • SAFE-TE, a premium infant nutrition solution for Asia, engineered with impenetrable security technologies and exceptional hygiene features, including UNITED CAPS’ industry-leading clean scoop chamber and its DropDown Lock tamper-evident technology that offer added convenience for new parents.
  • Bump Cap, an innovative one-of-a-kind solution designed to reduce global food waste by making it easy to determine whether food products continue to be safe to consume. This intelligent freshness indicator is designed to change the way people think about what a cap can do and how they can actively fight food waste. The Bump Cap makes it easy to determine if contents have begun to degrade. Not only is reducing food waste important for the planet, but this alone also reduces greenhouse gas (GHG) emissions. Once beverage begins to degrade, bumps occur on the top of the cap, giving a tactile indicator of freshness. The Bump Cap is making its Asian debut at the show.
  • 23 H-PAK, a brand-new and innovative approach to tethered closures for carton packaging, one of the first to be brought to market and also debuting in Asia at the show. Its cutting-edge design provides a clean and smooth opening, cutting through the prelaminated hole with minimal effort. It has an audible click when opening, a satisfying sound that lets consumers know their closure is in the perfect open position. Once opened, it is in the perfect position for use, providing optimised no-drip flow of product during dispensing.

A wide range of other solutions from UNITED CAPS will also be on display in the UNITED CAPS booth. This includes closures made from post-consumer recycled material, closures that are lightweighted to require less plastic, and closures that are recyclable for a more circular lifecycle approach.

“At UNITED CAPS, we are committed to leaving the world better than we found it,” said CEO Benoit Henckes. “The solutions we are presenting at ProPak Asia are well aligned with this goal. We are especially pleased to be bringing two unique, first-in-the-world solutions to ProPak Asia, the Bump Cap and the 23 H-PAK. These solutions demonstrate our ongoing efforts to deliver world-class functionality and sustainability. We are also delighted with the performance of our plant in Kulim, Malaysia, a key element of our CLOSE TO YOU strategy that helps us better serve the Asia Pacific region and brings us closer to customers to ensure we understand their needs and respond effectively to them.”

Henckes notes that the Malaysia staff has become a cohesive team of some 30 team members in a state-of-the-art facility who delivered close to 70 million closures to the region in 2022.

Visitors to the UNITED CAPS booth will have many opportunities to learn more about UNITED CAPS’ dedication to bringing more sustainable, safe and innovative packaging to market and its UNITED WE STAND and CLOSE TO YOU messaging.

To schedule a one-on-one meeting with UNITED CAPS experts during the show, please contact monika.d@duomedia.com. UNITED CAPS experts present at the show will include Astrid Hoffmann-Leist, Chief Innovation & Communication Officer and Business Director APAC.

For more information about products and services from UNITED CAPS, please visit www.unitedcaps.com

 

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ALPLA UK Expands Through Acquisition of iTEC Packaging (Mansfield)

ALPLA UK Expands Through Acquisition of iTEC Packaging (Mansfield)

Takeover strengthens commitment to the UK market as system provider for bottles and closures

The internationally active ALPLA Group strengthens commitment to the UK market with the acquisition of the packaging business iTEC Packaging (Mansfield). The plant specialises in the production of closures mainly for dairy, but also food and beverage sectors.

Quality and choice from ALPLA: With the acquisition of the iTEC Packaging (Mansfield) business, the global packaging and recycling specialist ALPLA is expanding its expertise as a packaging system provider on the UK market. “With our global know-how, with this acquisition we can increasingly offer the UK dairy industry sustainable, efficient and innovative packaging solutions.” says UK Managing Director Jens Seifried on the significance of the acquisition.

Recycling expertise and site security
With the takeover, ALPLA is also pushing the use of post-consumer recycled material (PCR) in the closure sector and offers complete solutions with high recycling content. In doing so, the company is building on its pioneering work in the processing of recycled HDPE (rHDPE) in the ultra-light bottle “Eco-Bottle”. The packaging can be made of up to 40 per cent food-grade rHDPE. With further developments, the inclusion could be increased in the coming years.

The incorporation of the former iTEC Packaging plant (Mansfield) provides further capacity and product range and at the same time secures jobs at the site. The staff will be taken over in their entirety.

The takeover was contractually agreed on 26 May 2023. The parties have agreed not to disclose the terms and conditions.

www.alpla.com

 

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Frigel Introduces the Latest Developments in Cooling and Mold Temperature Control Solutions at PLAST 2023

Frigel Introduces the Latest Developments in Cooling and Mold Temperature Control Solutions at PLAST 2023

Focused on plastic transformation processes, based on technology, Frigel continues to develop customized solutions for its partners, helping them to increase profitability and to improve productivity, quality and sustainability KPIs.

Frigel brings to the PLAST 2023 show the main highlights of its portfolio of products tailored to the main Plastic market segments, such as Automotive, Packaging, Medical and all other sectors dedicated to the injection molding of Technical Parts. New machine-side solutions have been designed to ensure the maximum profitability and quickest ROI for the processor, leveraging productivity, product quality and process repeatability improvements. These solutions are the result of 30 years of experience and successful stories of process optimization, with a global organization bringing not just process cooling expertise, but a vast know-how in plastic processing and technology dynamics.

Driven by the fundamental purpose of “Engineering a more efficient and sustainable industry”, Frigel is also bringing to the PLAST 2023 show some of its recent highlights in adiabatic cooling. The recent advancements in its patented Adiabatic cooling solutions reconfirm Frigel’s position as product leader in this very important technology for water and energy savings in process cooling. Modular, scalable and flexible Frigel central chiller solutions are also offering opportunities for global plastic companies to adopt industrial cooling solutions designed to be installed anywhere, with full engineering and service support, leveraging the recent advancements of Frigel Industry 4.0 controls and connectivity platforms.

MACHINE SIDE SOLUTIONS

Microgel SYNCRO

Frigel presents on the market Microgel SYNCRO, the new on-side unit that revolutionizes the temperature control method in injection moulding. Microgel Syncro technology allows for a drastic reduction in cycle time (up to 40%), while maintaining the surface quality, dimensional characteristics and mechanical performance of the finished product unaltered. The reduction of the total cycle time is obtained thanks to the reduction of the cooling time only: this result, achieved through the digital synchronization with the molding process, has the great advantage of not requiring a priori the modification of all the other molding parameters, making the system communicating with the press but completely autonomous and easily implemented by the operators.

The big difference compared to the traditional method consists in the fact that the Syncro control unit supplies cold water to the mold only in the cooling phase, drastically reducing its duration. The advantages for the customer are easily understood: increased productivity and profitability of the single production cell, against an invesent with an average payback time of less than 6 months.

The Microgel SYNCRO product line features more than 10 models, with cooling capacities from 16 kW to 56 kW and heating capacities from 12 kW to 24 kW.

Unit on display: MICROGEL RSY

Microgel RS Series

The distinctive product of the Frigel brand. High performance Single and Dual Zone TCUs with Booster Pumps and Integrated Portable Chillers

Frigel releases the full range of Microgel RS for Injection Molding. These unique single zone (RSM) and dual zone (RSD) machine-side temperature control units are designed for molding throughputs ranging from 10 to 240 kg/hr . The new Microgel RS range includes important advancements in temperature accuracy over the entire control range (-5 to 90° C), functionalities, pumping performance and overall energy efficiency

The RS range features additional configurations specifically designed for Packaging (RSP) and Extrusion (RSB). Options such as flow-meters, VFDs, return/remote temperature sensors are enabling full process control capability. Its new user interface offers a flawless experience and full connectivity and interoperability via the Frigel MiND platform.

Unit on display: MICROGEL RSD

THERMOGEL TDK Series

High precision Single Zone pressurized water TCUs

Frigel introduces advancements in its growingly popular direct injection pressurized water TCUs up to 120°C for applications in Automotive, Medical and any other Technical Molding sectors where accuracy, repeatability and process control are fundamental for the profitability of the IMM cell. The TDK units are fully adaptable to any molding condition and are equipped with reliable features and redundant safeties to operate over the entire temperature range. Flow meter options and connectivity to MiND or other Industry 4.0 architectures are enabling complete process monitoring and data recording.

Unit on display: THERMOGEL TDK

CENTRALIZED COOLING SOLUTIONS

ECODRY MDK Series

Adiabatic Closed Loop Fluid Coolers with enclosed chambers and patented booster cooling technologies

Frigel expands its Adiabatic product family line, introducing the Ecodry MDK range, designed to allow the flexible configuration of modular adiabatic solutions for small to large plastic factories. MDK takes advantage of some of the technological advances already introduced in the LDK range (new efficient PADs, new generation of EC fans, modular design, wide and deep configuration).

MDK is characterized by a high efficiency humidification system (COOLPAD) and by a new generation of EC fans which, combined with a more effective dry cooler, obtain a new level of compactness in a powerful new adiabatic cooler product line.

The new Ecodry MDK is designed to integrate easily into existing Ecodry 3DK systems, of which Frigel has an existing installation base of thousands of units, in addition to responding to the new needs of industries; energy efficiency, sustainability and saving of raw resources such as water.

Unit on display: ECODRY MDK

NETGEL MiND

Industry 4.0 central system and machine side Web Interface and Monitoring Platform

Frigel releases the MiND 2.0 platform, the evolution of its Industry 4.0 concept. MiND 2.0 is an innovative digital solution to meet the ever increasing needs of modern companies to reach Industry 4.0 and IIOT (Industrial Internet of Things) standards. MiND 2.0 is now able to provide customers a perfect supervision and maintenance tool for all Frigel equipment and accessories, both central and machine-side, allowing for monitoring and management of all working parameters and events and registering performance and energy consumption of every single cooling system component through a multifunctional user interface, both locally and remotely, through a user-friendly webpage.

Unit on display: MiND

www.frigel.com

 

 

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Kaynemaile Selects Makrolon RE from Covestro for RE8, a Bio-Circular Architectural Mesh

Kaynemaile Selects Makrolon RE from Covestro for RE8, a Bio-Circular Architectural Mesh

Kaynemaile, a leading global designer and manufacturer of architectural mesh for commercial, residential, and public buildings, today announces a major shift from fossil-based raw materials to biomass content. The company uses Makrolon RE, an ISCC PLUS-certified, mass-balanced polycarbonate from Covestro.

Kaynemaile’s new RE8 Architectural Mesh will deliver an ISCC PLUS certified sustainable share of up to 88 percent of its architectural product. Moving Kaynemaile’s production away from traditional fossil-based materials to a bio-circular attributed material will offer a reduction of the carbon footprint of the polymer material by up to 80 percent, cradle-to-gate, including biogenic uptake, enabling circular economy efforts while maintaining proven functionality, ISCC PLUS certified and LEED-enabled.

“RE8 is a major milestone in Kaynemaile’s 20-year commitment to circular economy practices,” says Kayne Horsham, Founder of Kaynemaile. “From the start we have sought a high-performance sustainable feed-stock material solution that exceeds building compliance standards yet has a lighter environmental footprint. Covestro’s bio-circular attributed polycarbonate portfolio is now able to deliver on this ambition.”

“Makrolon RE polycarbonate from Covestro offers designers a sustainable material solution, while still maintaining the key benefits of traditional polycarbonate,” says Joel Matsco, Senior Marketing Manager, Covestro. “The polycarbonate material enables an unencumbered design experience and provides a second life to upstream waste and residues. We look forward to seeing RE8 from Kaynemaile on buildings and in spaces around the world.”

With Kaynemaile’s origins in the Armory department of The Lord of the Rings film trilogy some 20 years ago, the company has evolved into an international business built on its innovative nil-waste liquid-state manufacturing process coupled with a compelling design aesthetic and a team focused on providing bespoke functional design solutions at scale. Kaynemaile’s manufacturing facility is ISCC PLUS certified and the introduction of its RE8 bio-circular material helps position architects, planners, and builders to meet regulated carbon reduction targets.

“RE8 is the most significant initiative by the company since its founding,” says Kayne Horsham. “We are proud to be at the forefront of this future proofing circular economy technology.”

www.covestro.com

 

 

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Toyochem Constructs New Pilot Facility for High-performance Polymers in Japan

Toyochem Constructs New Pilot Facility for High-performance Polymers in Japan

To accelerate the development of highly functional polymers for electronic materials

Toyochem Co., Ltd., the polymer and coatings arm of Japan’s Toyo Ink Group, announced today that it has completed construction of a new Polymer Pilot Facility at its Kawagoe Factory, a manufacturing complex located in Kawagoe City, Saitama Prefecture in Japan. The new Facility, which came online in April 2023, is engaged in the prototyping and medium-scale production of advanced polymers and their composites. In the first-phase production line, Toyochem plans to manufacture condensation polymers that exhibit high heat resistance and high flexibility, properties needed to fulfill the very demanding requirements of today’s semiconductor components. Key applications include high heat resistant and flexible adhesive materials for high-speed communication components and functional adhesives for electric vehicles.

In line with its growth strategy, Toyochem, with the cooperation of its Polymer Materials Research Institute in Japan and the new Polymer Pilot Facility, is expected to accelerate development of new products and related businesses needed to support its customer base now and well into the future. “The Toyo Ink Group has a long track record of manufacturing polymers based on acrylics, urethanes, polyesters and their composites for use primarily in can coatings, adhesives, laminating adhesives and inks,” said Yasushi Ariyoshi, Division Director of the Polymer & Coating R&D Division at Toyochem.

“Over the years, the Group has reinforced our capability and technological base to engineer our own polymer-based systems. Recently, Toyochem has been focusing its efforts on developing a series of high-functional products, including environmentally friendly types and performance coatings for the electronics field. These applications require improved properties to satisfy the most demanding requirements. And the establishment of a new pilot facility bolsters our ability to develop and deliver new polymer grades needed to meet the future performance and sustainability demands of our customers.”

In addition to serving as a model system for the trial production of new polymers, Toyochem’s Polymer Pilot Facility is also being used to consolidate polymer pilot areas at Kawagoe and to accumulate data needed to enhance smart-factory initiatives incorporated at its manufacturing sites.

For more information, visit www.toyo-chem.com

 

 

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Constantia Flexibles Completes Acquisition of Drukpol Flexo

Constantia Flexibles Completes Acquisition of Drukpol Flexo

Constantia Flexibles, the third largest producer of flexible packaging worldwide, is pleased to announce the successful completion of its acquisition of Drukpol Flexo, a renowned packaging company based in Poland.

Drukpol Flexo, known for its exceptional printing and converting capabilities, has built a strong reputation for delivering high-quality packaging solutions in the food and HPC markets for local and international customers. The acquisition of the company by Constantia Flexibles strengthens both companies’ global reach and more sustainable product portfolio by investing in the growth of the European flexo printing platform.

“With the completion of this acquisition, we are excited to welcome Drukpol Flexo into the Constantia Flexibles family,” said Pim Vervaat, CEO of Constantia Flexibles. “The addition of Drukpol Flexo’s expertise and advanced technologies further strengthens our position as a global leader in flexible packaging. We are confident that this strategic move will enable us to better serve our customers with a wider range of innovative and sustainable packaging solutions.”

Pim Vervaat, CEO of Constantia Flexibles

 

www.cflex.com

 

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Terphane Presents Innovative Solutions in Polyester Films During the International Dairy Deli Bakery Association Show 2023

Terphane Presents Innovative Solutions in Polyester Films During the International Dairy Deli Bakery Association Show 2023

During the IDDBA show (June 4th-6th), in Anaheim, California, Terphane will focus on Sealphane and Ecophane solutions.

Terphane a leader in BOPET films (polyester) in Latin America and an important global player with operations in USA and Brazil, will present its full line of innovative solutions in polyester (PET) films, at the International Dairy Deli Bakery Association (IDDBA) Show 2023 in Anaheim, California. The show is considered one of the most important in the United States for the dairy, deli, bakery, and food service industries, with over 10,000 attendees and more than eight hundred exhibiting companies.

Terphane offers solutions for each of these industries with a complete BOPET line: transparent, metallized, and coating films, as well as the Sealphane and the Ecophane product lines. These product lines will be highlighted at IDDBA 2023. The Sealphane heat sealable line’s newest innovation is Resealphane, a high-performance resealable film, which is easy to process and integrate into existing packaging lines without new investments. This new film can be opened and reclosed multiple times, is tamper evident, and it is sustainable, using less plastic compared to other solutions.

“We are excited to present Resealphane technology, which allows all packaging converters and brand owners the opportunity to migrate from a conventional lidding packaging structure, such as lock seal or easy open, to a high-performance resealable solution without the need for additional investments. This innovation opens up opportunities for baked goods, deli meats and cheeses, and other packaged products that would benefit from a resealable lidding solution. Please come visit us in Booth 2974 to learn more,” stated Raymond Joyner, Sales Manager of Terphane.

The sustainable Ecophane line offers post-consumer recycling (PCR) and biodegradable (BIO) content. The PCR film can have up to 35% recyclable content and the BIO film degrades in landfill conditions. Both films are approved for food contact by FDA (USA).

 

 

www.terphane.com

 

 

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