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Five Ways to Maximise Your Operational Efficiency

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Five Ways to Maximise Your Operational Efficiency

By Juergen Krebs, Software Sales Manager, Ricoh Graphic Communications, Ricoh Europe

We all know from experience how inefficiency wastes time and money. That is why operational efficiency matters.

It is essential for business success. It is the most direct way to boost both productivity and profitability.

If you can get something done in ten minutes while your competitor spends 45, you’re going to outperform that competitor. This is nowhere more true than in the print industry.

Here are five ways Print Service Providers can improve their operational efficiency:

1 Ensure effective data management

Production visibility rises and falls on an organisation’s ability to collect and analyse data. Effective collection and analysis of data can deliver a granular level understanding or a bigger picture view.

2 Enhance visibility

Which is more operationally efficient: making decisions on last week’s (or last month’s…or last year’s) data, or basing operational decisions on real time data analysis? With access to the latest data, wherever you are, and even actionable analysis of that data, the right decisions can be made faster, workflows can be optimised, and agility on the ground can be enhanced.

3 Accurately understand data

To better understand where improvements should be made requires greater visibility and comprehensive data collection. But you still need that data to make sense to human decision makers. Without effective data visualisation, raw numbers may not be enough to create both understanding and buy-in.

4 Efficiently evaluate performance

Data is at its most valuable when it is put into context. That is why performance evaluation is vital. Comparing actual versus historical throughput data can show how operational efficiency has changed over time.

5 Plan in scalability

Scalability is vital. If you acquire or expand into new markets and this increased workload is not correctly supported it can cause operational blockages.

With detailed insights like these organisations can identify weak points in their print operations. They can then optimise identified processes and assets to enhance operational performance and excellence. The right enterprise workflow management platform is the key that unlocks this.

A vendor neutral solution with an open architecture design can work with multiple devices for greater flexibility. This powerful combination of comprehensive data collection and actionable analysis at every level, provides powerful insights that drive better purchasing decisions.

RICOH Supervisor™ is a cloud-based, vendor-neutral software solution that collects operational data locally from printers and can be made to collect data from finishing equipment, software and the production floor that delivers unparalleled visibility, secure and scalable cloud-based data collection, powerful analysis with actionable insights, and a deeper understanding of performance trends.

It enables remote monitoring and real time data access from anywhere with an internet connection. Operations can check in on their systems wherever they are and make adjustments based on the insights the platform provides. Near unlimited scalability and flexible subscription based pricing align costs with operational needs.

Supervisor’s fully customisable intuitive dashboards provide instant visibility into operational performance throughout the print process. Thorough insights via web-based dashboards can track data and goals for printers, operators, and production.

Data security is another requirement, especially in regulated fields like finance and health. Supervisor’s secure, encrypted data handling ensures compliance and lowers risk.

What would implementing Supervisor accomplish for you? Discover for yourself the operational improvements possible.

For further information, please visit www.ricoh-europe.com

 

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Growing Order Volumes? Can You Handle Them?

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Growing Order Volumes? Can You Handle Them?

By Craig Lewis, Corporate & Indirect Sales, Ricoh Graphic Communications, Ricoh Europe

All businesses strive for success but what happens when the ability to manage increased demand is constrained by existing infrastructure that can’t keep up?

That is the challenge a global household name recently faced.

The card and gift retailer was struggling to process and distribute hundreds of thousands of orders per month placed at its hundreds of branded retail stores, tens of thousands of third party retail vendors, direct-from-consumer online orders, and a handful of subsidiaries.

Its output needs quickly became immense, varied, and complex.

Every shipment involved numerous pieces of printed material including shipping labels, packing slips, and box content, produced on multiple printing systems.

While these varied print needs may not be unusual, at this scale, any demands placed on suitable replacement solutions were significant.

Additionally, every single item printed for shipping needed to be automatically archived into a customer portal and be available to customer service teams.

The global retailer wanted to bring together a complex network of disparate systems, handle both print output and output management, and a single solution to serve as a system of record for distribution, among other functions.

It also identified a gap between the distribution and warehouse management systems.

It had already invested significantly in robotics and automation for picking and packing and a warehouse management system offering complete automation for some products and lines.

However, it lacked knowledge of the print side of distribution. In short, the company needed to:

  • Cut through this complexity.
  • Eliminate process steps.
  • A single solution to serve as a system of record.
  • Be flexible and adaptable to various formats and workflows.
  • Bridge the gap between distribution and warehouse management systems.

It needed an enterprise software solution that would easily integrate into the brand’s existing systems to manage the complex requirements in one central platform. This included automated picking lines, shipping labels, packing slips and plan-o-grams (for retail store shipments).

The solution was to incorporate RICOH ProcessDirector. It now serves as the one system of record for all print related output and easily automates several customer service activities, including the archiving of all shipping labels and box content, routing that information directly into the company’s customer portal.

For all pick orders ProcessDirector bridges the gap between automated machine handling and those products and orders that must be handpicked. Now all label files are automatically converted to PDF for output.

The company is also able to centralise all print operations, not just for outputs at their core operations, but also for distributed operations (such as for acquired brands operating in separate physical locations). It can also enjoy more precise document management where every store in the business can access past print jobs and essential documents and print or customise them as needed.

Ricoh’s Enterprise Output Management software (EOM) is enabling the retailer to effectively manage its complex print workflow needs. Discover more about how Ricoh can help solve your production challenges.

For further information, please visit www.ricoh-europe.com

 

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Solvay Launches Naternal for Regenerative Beauty that Cares for Everyone

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Solvay Launches Naternal for Regenerative Beauty that Cares for Everyone

Naternal is Solvay’s new brand of bio-based biodegradable polymers for biodegradable by-design hair and skin care solutions

Solvay, a global leader in naturally-derived polymers for beauty care formulations, continues to stride along the pathway of caring for beauty and the planet, with the launch of Naternal. This new responsible brand embodies regenerative beauty that cares for every stakeholder, from the planet to farming communities on the ground, brands and consumers.

“The introduction of Naternal clearly demonstrates Solvay’s long-term commitment to sustainable growth,” explains Jean-Guy Le-Helloco, Vice-President, Home & Personal Care at Solvay. “Naternal represents a new era where beauty, the planet and fair treatment of farming communities can all be balanced.”

By leveraging the power of nature and science, Naternal brings together biodegradable beauty care polymers, from guar and other natural feedstocks, to pave the way for future innovations that address consumer expectations and upcoming regulations. The array of ingredients offered by Naternal aligns with the biodegradable by-design approach, which aims at integrating end-of-life management at the early stages of research and ensuring that product development is driven by both application and end-of-life performances.

“The beauty industry is at the beginning of a green chemistry transformation with biodegradability standing as one of the most pressing challenges to tackle,” stated Galder Cristobal, Research & Innovation Director, Home & Personal Care at Solvay. “Solvay’s commitment and constant responsible care mean our customers can confidently create their next generation of biodegradable hair and skin care products while considering the well-being of consumers and the planet.”

The next few years will see the addition of new solutions and chemistries thanks to the commitment of Solvay’s scientists and the Group’s “Renewable Materials and Biotechnology” growth platform, which focuses research and innovation on the use of renewable feedstocks and biotechnology for the development of innovative, safe and sustainable solutions. To support this, Solvay is also investing in a world-class, multipurpose microbiology laboratory. This will house state-of-the-art biodegradation, human and environmental toxicity screening tools that will enable a safe and sustainable by design innovation process.

Solvay’s commitment to sustainable beauty is at the essence of the “Beauty for the Planet” initiative, which aims at delivering more sustainable beauty ingredients that benefit consumers and the environment.

Learn more at www.solvay.com

 

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Pulcra Chemicals Together With Inditex Develop Sustineri Coloring, an Innovative Dyeing Process of Cotton & Polyester/Cotton That Reduces Water Consumption by Up to 80%

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Pulcra Chemicals Together With Inditex Develop Sustineri Coloring, an Innovative Dyeing Process of Cotton & Polyester/Cotton That Reduces Water Consumption by Up to 80%

Pulcra Chemicals and Inditex develop Sustineri Coloring, a combined pretreatment and dyeing process for cotton and polyester/cotton resulting in water, time and energy savings. This process is the result of a joint research between Pulcra Chemicals and Inditex with the goal to mitigate the impact of standard dyeing processes and to reduce the use of natural resources.

Sustineri Coloring is based on newly engineered process chemicals which allow a one bath pretreatment and dyeing process for dark, medium and light shades of cotton and polyester/cotton fabrics by exhaust method. This results in shorter processing time and less use of water and energy.

The process is already used by selected mills and it showed that Sustineri Coloring is reducing in pretreatment and dyeing the processing time by up to 60 % and the water and energy consumption by up to 80 and 60% respectively. The state-of-the-art products allow a one bath treatment which is the key in saving resources.

“We are incredibly proud to work together with Inditex, one of the world’s largest fashion retailers,” says Ümit Yaldiz, CEO of Pulcra Chemicals Group. “This partnership is a significant step toward realizing our ambition of bringing environmentally friendly solutions to the worldwide textile market.”

www.devan.net

 

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Machine Learning Powers Malvern Panalytical’s New NanoSight Pro

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Machine Learning Powers Malvern Panalytical’s New NanoSight Pro

Delivering faster, simpler nanoparticle tracking analysis

Malvern Panalytical, global leader in the development of analytical instrumentation, today announces the launch of its NanoSight Pro nanoparticle tracking analysis (NTA) system. Powered by machine learning coupled with designed-in smart features, NanoSight Pro simplifies nanomaterials characterization, enabling every user to quickly generate reproducible, robust, and high-quality data.

The NanoSight Pro, with upgraded NS Xplorer software, delivers advanced capabilities and improved accessibility for all users. The new instrument boasts best-in-class, ultra high-resolution size and concentration measurements for nanomaterials, up to three times faster than ever before. Previous limitations linked to small biological particles and other low-scatterers are overcome by NanoSight Pro, which is optimized for use with samples including exosomes, viruses, vaccines, and drug delivery systems.

NanoSight Pro has a sleek new design with a compact footprint, making it the perfect fit for busy laboratories. The instrument is powered by machine learning coupled with cutting-edge technology, including an upgraded temperature controller which allows stress and aggregation studies to be performed at up to 70°C. There is a dedicated fluorescence mode, enabling confident detection of fluorescent subpopulations, and allowing their discrimination from the total population. Advances in fluorescence measurement provide powerful insights into sample specificity while opening new possibilities in diagnostic and therapy applications.

Agnieszka Siupa, NanoSight Product Manager, said: “NanoSight Pro delivers the perfect balance of both accessibility and power, without compromising on either. The machine learning algorithms and smart tools built into the software enable any level of user to generate extremely detailed and accurate size and concentration data very quickly and simply. This fuels productivity and increases confidence, while eliminating any concerns about subjectivity or human error. NanoSight Pro can be easily self-installed, and its SmartManagerTM connectivity enables remote diagnostics and fast support, monitoring instrument health and ensuring maximum uptime.”

Mark Fleiner, Malvern Panalytical President, added: “The launch today of the Nanosight Pro represents the culmination of many months of research, design, and development carried out by a highly connected cross-functional team. We are incredibly proud of the result because the new instrument has been designed entirely around our customers’ requirements and workflows, and we know it will make a positive impact as a result. The key applications which will benefit from NanoSight Pro include the development of new vaccines and drug delivery systems – research which will save and improve lives and contribute to a healthier world.”

NanoSight is already trusted by scientists around the world for its superior data quality and ease of use, with thousands of publications referring to NanoSight NTA data. As nanotechnology finds more and more applications, especially in key fields like drug delivery and virus and vaccine research, high-quality analytical characterization has become even more important. The NanoSight Pro ensures your analysis can keep up with the speed of innovation, decoding the nature of complex nanomaterials and bringing new discoveries to light.

www.malvernpanalytical.com

 

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Ascend Introduces HiDura LUX Amorphous Nylon for Packaging Films at ProPak China 2023

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Ascend Introduces HiDura LUX Amorphous Nylon for Packaging Films at ProPak China 2023

Ascend Performance Materials is launching its HiDura LUX amorphous nylon for packaging films in the Asian market at ProPak China 2023. Ascend will be exhibiting HiDura LUX alongside its HiDura PTR puncture and tear resistant nylon copolymers for films at Booth #51G53 from June 19 to 21.

“There is growing demand for higher-performing packaging films in the greater Chinese market to reduce the amount of food goods that never make it to consumers due to spoilage or damage,” says Terry Yuan, Ascend’s Asia commercial director for engineered plastics. “Our packaging films portfolio brings new, high-performance films that minimize food waste and product damage across the supply chain.”

HiDura Lux is used as a specialty modifier that is blended with other polyamides to enhance key performance properties of packaging including:

  • Enhanced thermoforming.
  • Improved orientation to optimize shrink performance.
  • Improved Optical properties, i.e higher gloss and lower haze.
  • Increased organoleptic performance and oxygen barrier.

HiDura LUX amorphous nylon is ideal for use in shrink films for protein packaging, thermoforming films and barrier layers for fiberboard packaging. In end-use applications, the use of HiDura LUX results in a superior oxygen and moisture barrier to extend product shelf-life and prevent food spoilage. With international food contact approvals, HiDura LUX polymer from Ascend is now available globally.

Learn more about Ascend at www.ascendmaterials.com

 

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ELIX Polymers Receive Approval from Premium Automotive OEM for Anti-Squeak Materials

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ELIX Polymers Receive Approval from Premium Automotive OEM for Anti-Squeak Materials

  • New grades reduce undesirable noises
  • New possibilities have been offered to significantly cut down costs
  • They are in line with ELIX’s focus on specialty added value products

ELIX Polymers has developed a range of speciality grades of ABS and PC/ABS to reduce the squeaking and rattling sounds that are generated by plastic parts making contact with other plastic parts, leather, PVC-foil or other products. These undesirable noises can negatively affect the driver’s comfort as well as their perception of the quality of a car. Especially with the increase in popularity of electric and hybrid vehicles whose powertrains make less noise, anti-squeak materials are more often required by Automotive OEMs to produce critical interior parts like door handles, armrests, seating parts, sunroofs, cupholders and air vents. Several ELIX products have received approvals from a German premium Automotive OEM and will be used in future cars.

The materials were subjected to stick-slip tests according to VDA230-206 at testing machines from Ziegler Instruments with very positive test results: a 10-point scale was used, where 10 is the highest risk level. The newly developed ELIX grades managed to score 1 – the lowest risk level. Tests were conducted with different forces (10°N, 40°N) and speeds (1°mm/s and 4°mm/s) at several temperatures. Especially relevant successful results were obtained after the heat aging of materials where the risk normally increases in standard non-modified materials.

The new grades use ELIX Polymers’ base polymers: standard ABS, high heat ABS, ABS/PC or PC/ABS – and because their key properties remain the same, this does not affect existing OEM approvals of ELIX grades. Furthermore, as the shrinkage of the materials remains the same, current moulds can be used without further need for modifications. Significant cost savings are possible using these products, as no felts, tapes or grease need to be added after the injection and assembly of parts to reduce squeaking and rattling sounds. This new development is the result of ELIX Polymers close partnership with leading Automotive OEMs and its strategy directed at focusing on specialised added-value materials and the development of tailor-made solutions.

www.elix-polymers.com

 

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Moog Introduces New Electrohydrostatic Pump System (EPS): Highest Energy Efficiency in the Smallest Space

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Moog Introduces New Electrohydrostatic Pump System (EPS): Highest Energy Efficiency in the Smallest Space

Moog Inc (NYSE: MOG.A and MOG.B) today introduced the Electrohydrostatic Pump System (EPS). The Moog EPS expands the existing portfolio of electrohydrostatic components and drive systems with a modular and energy-efficient drive solution with a high degree of freedom for users and operators.

Product Overview

The Electrohydrostatic Pump System (EPS) consists of an Electrohydrostatic Pump Unit (EPU) and a standardized manifold with hydraulic accumulator. It is offered as a complete system without an actuator and can be easily integrated into machine concepts, whether retrofit or new developments.

In terms of scope and flexibility, the EPS positions itself between Moog’s EPU and Electrohydrostatic Actuation Systems (EAS), giving customers the freedom to design the system according to their needs. Different motor-pump units and power classes are offered, as well as different cooling concepts and additional features such as functional safety.

“With the launch of the EPS, Moog is once again setting a new standard in the industry,” said Nicolas Nitsche, senior product marketing manager at Moog. “The EPS was developed to facilitate the transition to high-performance and energy efficient electrohydrostatic drive concepts especially for customers with limited hydraulics expertise or engineering resources.”

Optimal design of the system peripherals can reduce the size and power of electronic components thus the connected load. In combination with an intelligent energy management system, this leads to significant savings in total energy consumption in the medium to long term. Moog offers a wide range of suitable power electronics and software solutions to exploit this potential.

The standardized system is easy to maintain, highly adaptable and allows the use of existing customer components such as hydraulic cylinders. The standardized connections and components facilitate easy integration and scaling, reducing development, design and assembly times for faster time-to-market.

Applications

Moog’s Electrohydrostatic Pumping System (EPS) offers versatile application possibilities in various industries. It is suitable for die cushion systems, test and simulation platforms, metal forming and presses, hydraulic pressure intensifiers, marine and offshore applications, as well as mobile machines with hybrid or electric drive concepts. The EPS enables, for example, variable displacement with significant speed and force phases and offers high performance and robustness for demanding applications.

For more information, please visit www.moog.com

 

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KRAIBURG TPE Offers Slip-Free Convenience for Vehicle’s Cup Holders

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KRAIBURG TPE Offers Slip-Free Convenience for Vehicle’s Cup Holders

KRAIBURG TPE’s THERMOLAST K AD1/AP and FG/SF/AP TPE compounds meet anti-slip and superior grip criteria for automotive interior accessories like cup holders.

Cup holders in vehicle interiors provide practical benefits such as beverage stability, convenience, distraction reduction, organization, and comfort for both drivers and passengers. Cup holders are designed to prevent cups, bottles, or other containers from tipping over or spilling, reducing the risk of spillage inside the vehicle. Furthermore, they provide a comfortable and easily accessible location for beverages, allowing drivers to stay hydrated or enjoy their drinks while remaining focused on the road.

Materials used for cup holders for car interiors vary depending on the design, manufacturer, and specific vehicle model, but also require durable, versatile, functional, and cost-effective.

Thermoplastic elastomers (TPEs) are an appropriate material solution for cup holder applications because they provide a non-slip surface and improved grip, preventing cups or bottles from slipping or tipping over while the vehicle is in motion.

KRAIBURG TPE, a global provider of thermoplastic elastomer materials and bespoke solutions for a wide range of industries, offers the THERMOLAST K AD1/AP series and FG/SF/AP series of compounds for automotive interior applications such as cup holders.

Both series of compounds are designed for the Asia Pacific market and feature UV resistance, low VOC content, durability, and a non-slip surface.

Aesthetic, soft-touch advantage with AD1/AP series

The THERMOLAST K AD1/AP series from KRAIBURG TPE produces a soft-touch surface as well as a consistent and aesthetic appearance, and imparts an adequate, comfortable grip when used for the cup holder’s liner, frame, and ring holder.

The series features automotive interior UV resistance characteristics and meets color-fastness requirements to ensure colors will not fade easily.

Additionally, the series can be molded into a variety of shapes using the injection molding process and has high adhesion with polar thermoplastics including ABS, PC, and PC/ABS.

Excellent surface, anti-slip grip with FG/SF/AP series KRAIBURG TPE’s THERMOLAST K FG/SF/AP series provides good surface appearance and is therefore suitable for rings of cup holders as well as other vehicle accessories such as inlay mats, liners and frames.

In addition, the series provides good surface mapping for processes that require complex molding designs. It also allows for high adhesion to PP through the injection molding process, for manufacturers to create a variety of designs and aesthetic features.

Other advantages of choosing the series for automotive interior applications include anti-slip grip properties, in-process recycling, low density, and optimum flow qualities.

Sustainability successes of our TPEs

Besides vehicle cup holders application, KRAIBURG TPE’s recent sustainability innovations include a series of material solutions specially developed for automotive, consumer, consumer electronics, wearables and industry applications. Comprising up to 48% post-consumer recycled (PCR) and 50% post-industrial recycled (PIR) content, the material complies with multiple global standards such as FDA raw material compliance, RoHS and REACH SVHC requirements. KRAIBURG TPE also provides customers with product carbon footprint values.

www.kraiburg-tpe.com

 

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BIOVYN PVC Supports Net-Zero-Energy Constructions(*) in the Netherlands

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BIOVYN PVC Supports Net-Zero-Energy Constructions(*) in the Netherlands

  • Several construction and renovation projects set for completion later this year in the Netherlands use window frames based on BIOVYN, bio-attributed PVC.
  • The use of BIOVYN for these projects considerably reduces the carbon footprint of house construction and renovation.
  • “BIOVYN has enormous potential for various industries and we’re delighted to see it used more and more in the construction sector”, says Inna Jeschke, Business Unit Manager Polymers of INEOS Inovyn.

Bio-attributed PVC is making its way in the construction sector. This year, window profile producer Kömmerling will use INEOS Inovyn’s BIOVYN – the world’s first commercial PVC made of renewable feedstock – in renovation and new construction projects across the Netherlands.

The first installations are expected in June 2023. The first project will renovate 19 houses to turn them into net-zero-energy social housings. It will be the first construction project in the world to use certified bio-attributed PVC window frames.

“BIOVYN’s unique properties have spoken to yet another sector where more sustainable solutions are required to reduce CO2 emissions,” Inna Jeschke, Business Unit Manager Polymers, explains. “Our product is already trusted by some of the world’s most famous consumer brands, and we are very proud to count Kömmerling amongst them.”

INEOS Inovyn’s BIOVYN brings a carbon footprint reduction of over 90% compared to traditional PVC without compromising on quality and performance.

“We are proud of this project. It is a first in the industry and we consider it an important step in the development of sustainable building materials. This innovation already saves around 6,000 kilograms of CO2 in the first project,” says Jelmer Bijlsma, Manager for Sustainability and Innovation at Kömmerling NL.

www.inovyn.com

 

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