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Sustainability Measures at Ateliers Busch

Sustainability Measures at Ateliers Busch

The Busch Vacuum Solutions production facility in Chevenez, Switzerland, is the company’s largest plant. This makes it all the more important to pay attention to sustainability at this location in particular. For this reason, far-reaching energy-saving and sustainability measures will be implemented on site by 2024.

“At CHM, we have developed a global environmental concept with the support of a specialist company. We hope to obtain two ISO certifications, 14.001 and 50.001, this year and reduce our energy consumption by 20%. To achieve these goals, we have drawn up a list of measures in working groups, the implementation of which we review every month,” explains Karine Bailly, Head of Maintenance at Ateliers Busch.

In 2019, the entire plant was equipped with LED lighting. This year, intelligent demand control will be added to further reduce energy consumption.

“In total, 26 measures have already been taken since 2020, reducing our energy consumption by 15%. But we already know that we will meet and even exceed our targets, because we have already planned the installation of solar panels and the recovery of heat from our air compressors,” Bailly continues.

These photovoltaic panels will be installed on all buildings, supplying the plant with approximately 25% of its annual electricity needs.

A liquid waste evaporation system allows a significant reduction in liquid waste. It does this by evaporating the water so that only the impurities remain. This cuts the waste from 380,000 liters to only 13,000 liters per year. The total volume of hazardous waste therefore decreases, as does the number of journeys needed to remove it from the site.

A new cardboard compacting machine reduces the volume of cardboard waste. Wood waste is shredded. Both of these measures also avoid unnecessary transport. A new waste management area allows better waste separation and thus easier recycling. Finally, a mobility plan also aims to reduce the carbon footprint generated by employees’ commutes.

www.buschvacuum.com

 

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Generational Change in the Management of OTEC Präzisionsfinish GmbH

Generational Change in the Management of OTEC Präzisionsfinish GmbH

Nico Gegenheimer discusses his values and the company’s future direction

From a start-up in the mechanical engineering industry, specializing in polishing machines for the jewelry and watch industry, OTEC has evolved into a global technology leader for Mass Finishing and Electro Finishing Systems. Customers from various industries, such as jewelry and watchmaking, medical technology, pharmaceuticals, automotive, aerospace, tooling, and additive manufacturing, rely on the company’s decades of expertise and innovative strength. At OTEC, the focus is always on finding the perfect solution to meet customer needs, with machine development being the primary focus. Customers can choose from a wide range of reliable solutions, ranging from small, compact table machines to fully automated mass production systems.

Mr. Gegenheimer, how does it feel to step into your father’s footsteps and continue leading the company he founded?

Mr. Gegenheimer: It is both an immense challenge and a great honor for me to continue my father’s legacy and lead our employees at OTEC. My father transformed OTEC from a garage company into a significant enterprise. My goal is to continue this success story, if not surpass it. The footsteps are large, but I am proud of the influence I have already had in the areas of digitization and process development over the past years.

Did you always have a clear plan to take over the management, and how did you prepare for it?

Mr. Gegenheimer: My entry into OTEC began as a cleaner to supplement my pocket money. This early experience created a strong connection to OTEC, and I was able to witness the development of the production processes over an extended period. During my studies, the plan to take over the company within five years started to take shape. My studies in industrial engineering contributed to this plan. The 5-year plan began with my official full-time entry, during which I accompanied and led various departments. This allowed me to get to know the processes and products and exert my initial influence on them.

What valuable lessons have you learned from your father?

Mr. Gegenheimer: My father always taught me to approach things with a clear mind and avoid hasty decisions. I particularly appreciate this aspect and see him as a great role model in terms of respectful interaction with our employees. He emphasizes the importance of learning from them and involving their expertise in decision-making processes. Despite OTEC’s success, he remains authentic and does not get lost in facades, which I also greatly appreciate about him.

OTEC and my father also stand for flat hierarchies and short decision-making paths. Lastly, he always encourages me not to be afraid of challenges and to embrace making mistakes, as they provide us with opportunities to learn and continuously improve. Having respect for others and maintaining open and transparent communication is the key to success at all levels. Only those who remain open can experience new things.

Can you tell us about past successes and how innovation is ingrained as a tradition in your company?

Mr. Gegenheimer: We have achieved great successes by constantly questioning, improving, and reinventing existing processes. Since the founding of OTEC, this has been an essential part of our philosophy. My father reinvented the Disc Finishing Process, but many other innovations have emerged through collaboration with our employees.

We have a large development department dedicated exclusively to improvements and new developments, which is rather unusual for a company of our size.

And finally, from my perspective, it is our corporate culture that tremendously supports us in being open to change and driving it forward appropriately.

What’s new at OTEC currently? Which innovations are you particularly proud of?

Mr. Gegenheimer: I am particularly proud of the diversity in our team of employees. We have long-serving employees celebrating their 25th anniversary alongside talented newcomers who bring valuable experiences and great ideas. The good working atmosphere and high commitment of our staff fill me with joy.

In terms of our products, the Electro Finishing process is a perfect addition to our portfolio. I am excited about the many new and fantastic products in this field. Especially for our existing customers who aim to achieve the optimum in their processes, the Electro Finishing series offers exciting possibilities to further push the boundaries of conventional vibratory finishing.

How do you currently observe the interest in the Electro Finishing process? Is Electro Finishing experiencing growing demand while vibratory finishing takes a back seat?

Mr. Gegenheimer: In reality, the key lies in the perfect combination of both processes. While Mass Finishing has its limitations when it comes to complex and intricate geometries, Electro Finishing complements our Mass Finishing portfolio ideally. Therefore, as mentioned before, this is particularly exciting for our existing customers. Achieving maximum brilliance, even in the smallest corners of workpieces with various geometries, is made possible, all from a single source. This sets new standards for many industries.

However, Mass Finishing is what has made OTEC successful and accounts for a significant portion of our revenue. We will continue to develop and drive new products in this field. So, we see both product series as perfect complements, working hand in hand for our company’s future.

In your view, what is the key to the success of OTEC Präzisionsfinish GmbH?

Mr. Gegenheimer: The keywords for OTEC’s success are stability, quality, expertise, reliability, and trust. From my perspective, the key to our success lies in the broad range of expertise in all areas and our global network of over 80 distribution partners. These factors enable us to offer our long-standing customers high-quality solutions and gain their trust.

Furthermore, at OTEC, we have always embraced the challenges of the market and adjusted our products accordingly. We actively seek new application possibilities and continuously develop our products to meet market demands. This flexibility and adaptability are another key to our success.

How do you plan to further develop the company, and what personal goals have you set for the future?

Mr. Gegenheimer: It is of particular importance to me to smoothly continue the generational change in management without any loss of quality. We will continue to strive to be the leading and reliable expert for precision surface finishing in both Mass Finishing and Electro Finishing for our customers, positioning ourselves in the market. I see significant developments in the areas of digitization, automation, and artificial intelligence in concrete applications.

We invest a lot in the development and well-being of our employees, offering them top-notch facilities such as a first-class cafeteria, a lounge area including a sauna, free beverages, training opportunities, summer festivals for the whole family, and much more. In this way, we aim to be perceived as an attractive employer in the region, both within and outside our company.

Lastly, is there a message you would like to convey to your employees, customers, and partners?

Mr. Gegenheimer: I would like to personally thank everyone for their trust in OTEC. Behind OTEC, there is a strong and motivated team committed to our continuous innovation and quality in the field of Mass Finishing and Electro Finishing.

We are passionately dedicated to creating perfect surfaces worldwide through innovative machine technology “Made in Germany” and practical solutions. We are committed to ensuring that our customers benefit from our products and services and that their individual requirements are met.

I would also like to thank all employees for the trust and support I have received and continue to receive over the years. Without such an amazing and helpful team, it would have been much more challenging for me to make the decision to take on the role of managing director at such an early stage. I truly appreciate having such a strong support system and knowing that I have colleagues by my side to provide guidance and assistance in times of challenges and difficult decisions. I sincerely appreciate it!

 

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Covestro (India) Pvt. Ltd Wins Coveted ‘Best Employer of Maharashtra’ Award by World HRD Congress for Outstanding Workplace Culture and Employee Engagement

Covestro (India) Pvt. Ltd Wins Coveted ‘Best Employer of Maharashtra’ Award by World HRD Congress for Outstanding Workplace Culture and Employee Engagement

Covestro (India) Pvt. Ltd, a leading global supplier of high-tech polymer materials, has been honoured with the prestigious ‘Best Employer of Maharashtra’ award at the Maharashtra Best Employer Brand Awards 2023 by World HRD Congress on July 13, 2023 at Taj Lands Bandra. This esteemed recognition highlights Covestro India’s commitment to fostering an exceptional workplace culture and nurturing employee engagement.

The Maharashtra Best Employer Brand Awards 2023, a pinnacle event that recognizes exemplary organizations within the state, chose Covestro India for its outstanding contributions to human resources development and pioneering HR practices. Through meticulous evaluation of crucial parameters, including innovative HR strategies aligned with business transformation, fostering an atmosphere of camaraderie and joy, exemplary talent management and development, ingenious recruitment methodologies, unwavering employee engagement initiatives, progressive benefits and recognition, and comprehensive health management at the workplace, Covestro India emerged as an undisputed leader.

Kartik Iyer, Head of Human Resources at Covestro (India) Pvt. Ltd., expressed appreciation for the recognition, stating, “We are honoured to be acknowledged as the ‘Best Employer of Maharashtra.’ This award underscores our unwavering commitment to creating a vibrant, positive, and engaging work environment for our employees. At Covestro, we prioritize the growth, development, and work-life balance of our people. This accolade reflects the dedication and collective efforts of our talented colleagues who embody our C3 values – Curious, Courageous and Colorful and strive to make a positive impact every day.”

Receiving the ‘Best Employer of Maharashtra’ award signifies an exceptional achievement for Covestro India, as only 50 companies across the entire state were bestowed with this prestigious recognition. This accolade highlights the company’s consistent pursuit of a remarkable workplace culture and reinforces its standing as an employer of choice in the region.

Covestro (India) Pvt. Ltd. remains committed to nurturing an environment that empowers employees, encourages innovation, and fosters collaboration. The award further underscores the commitment of Covestro India’s Senior Leadership Team, who lead by example through their people-centric approach, compassion, and purpose. By fostering a conducive work atmosphere that nurtures talent, promotes employee well-being, and emphasizes the company’s core values, Covestro India continues to inspire and motivate its workforce to achieve excellence.

 

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99 Pancakes Ties Up With Amazon To Sell Its Exclusive FMCG Products

99 Pancakes Ties Up With Amazon To Sell Its Exclusive FMCG Products

99 Pancakes, India’s first QSR chain in the pancakes segment, has joined hands with Amazon to sell its exclusive FMCG products in the snacking segment – Brownie Brittles, Chocolate Bars, and Almond Waffle Roll on the latter’s marketplace.

The Brownie Brittle Chips will be available in Almond, Coffee, Pistachio, and Strawberry flavors and the Chocolate bars, in different variants, including Caramalised Milk Bar, Milk Chocolate Bar, Dark Chocolate Bar, Dark Chocolate Bar (100%) and Keto Dark Chocolate Bar. Moreover, the Almond Waffle Roll will be available in two different variants- Orange Almond Roll Almond Waffle Roll. These products are available for delivery all across the country.

Commenting on associating with Amazon, Vikesh Shah, Founder of 99 Pancakes, said, “With a wide range of products across categories, Amazon.in has become a destination for customers seeking quality and diversity. Having a successful e-commerce platform like Amazon.in will help us reach out to more consumers efficiently, which will help us meet their needs.”

In the upcoming time, the QSR will come up with Gift hampers, Hot chocolate Bombs, Stroop Waffle, and Pancake Premix on the Amazon marketplace.

99 Pancakes announced its foray into the FMCG segment recently and launched the snacking products in the company’s retail outlets present across India.

 

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David Alatorre, Chief Technical Officer, Rivelin Robotics

David Alatorre, Chief Technical Officer, Rivelin Robotics

This article aims to explore the challenges being faced by manufacturing organisations across industries. A societal and cultural shift away from manual, craftsmanship-based roles, coupled with the perception of health risks in manufacturing occupations has led to a significant skills shortage in the sector. Various other challenges include regulatory pressures, unstable supply chains, and unprecedented uncertainties — all of which are exacerbating the situation and threatening the competitiveness of manufacturing enterprises. However, this article posits that the solution to these escalating issues lies within the realm of digitalisation and automation technology.

Our analysis is rooted in the evolution of job market trends, and the opportunities presented by innovations such as Rivelin NetShape , a frontrunner in the digital revolution of manufacturing. By harnessing machine learning, advanced sensors, and proprietary algorithms, this technology transforms skilled manual tasks for post processing and finishing metal parts and components into repeatable, traceable digital procedures that significantly boost productivity and reduce costs.

The article will go on to present a future where the burdens of manual labour can be alleviated by robotics and AI, and show how a ‘local for local’ production model – the strategy of manufacturing goods in proximity to their intended customers to promote regional self-sufficiency – can become a reality thanks to digital manufacturing. Furthermore, we posit that these changes in the industry make roles like ‘Digital Manufacturing Engineer’ increasingly appealing to a new generation of computer-literate, technically-minded job-seekers. The objective of this communication is to assess the impending shift from manual craftsmanship to digital procedures, and from low-cost overseas production to local digital manufacturing; offering insights for industry stakeholders and business leaders navigating these changes.

DIGITAL MANUFACTURING AND THE LABOUR MARKET

Despite recent advancements in industrial safety standards and protocols, manufacturing occupations are still associated with a multitude of health risks such as exposure to harmful substances, repetitive strain injuries, hand-arm vibration syndrome, dust inhalation, hearing loss, vision deterioration, and risks related to machinery accidents, fire, and electrical hazards. It is hypothetically possible to eliminate these risks through comprehensive safety measures; but, even then, trends suggest that this alone will not prevent the looming skills shortage.

Over recent years, the allure of traditional skilled workforce sectors such as manufacturing has been diminishing. As pointed out by Muro et al. in their research at Brookings Institution, societal progression and technological development have catalysed an evolution in the job market, shifting the focus from manual, craftsmanship-based roles to those centred on digital skills and intellectual stimulation.

One of the key factors contributing to this shift is the rapid advancement of technology and digitalisation across various industries. The digital revolution has created new and exciting opportunities in fields like artificial intelligence (AI), data science, software development, robotics and automation. These professions are attractive as they involve working with cutting-edge, innovative technologies to solve complex problems, and push through new boundaries. Organisations of all sizes increasingly rely on digital technologies to enhance their operations, improve efficiency, and gain a competitive edge.

Safety considerations are also a significant factor in career choices, along with physical exertion. As a result, traditional industries like manufacturing and construction are typically associated with being physically demanding and higher risk. For younger people entering the workforce, manufacturing jobs are less likely to attract them for the above reasons. This is supported by a survey conducted by Deloitte, which found that millennials and Gen Z workers prioritise purpose and meaning in their careers and avoid higher risk industries.

As a consequence, across the global workforce, but particularly in Western cultures, millions of physical and skilled positions remain unfilled, not necessarily due to salary constraints or flawed policies but because of a pronounced shift towards more fulfilling and safe professions.

RE-INDUSTRIALISATION OF WESTERN ECONOMIES

This skills shortage is only one among a growing list of factors escalating manufacturing costs. The manufacturing sector is grappling with a multitude of other challenges such as unstable supply chains shaken by global events, regulatory pressures tightening the requirements for quality and traceability, and unprecedented uncertainties. The combination of these factors leads to spiralling costs, threatening the competitiveness of manufacturing enterprises.

www.rivelinrobotics.com

 

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At Pack Expo Las Vegas, Wipotec to Debut Checkweigher for Volatile Aerosol Production, as well as Versatile New X-ray Scanner

At Pack Expo Las Vegas, Wipotec to Debut Checkweigher for Volatile Aerosol Production, as well as Versatile New X-ray Scanner

HC-A-EX Checkweigher provides precision checkweighing in environments at risk of explosion incidents; SC-S 5020 X-ray Scanner offers multifaceted inspection for F&B containers, including exacting microleak detection.

Wipotec, a leading manufacturer and supplier of precision in-motion weighing, track and trace/anti-counterfeiting solutions and X-Ray scanning equipment, will introduce two state-of-the-art inspection machines at Pack Expo Las Vegas Booth SU-8027, September 11-13. The company will premiere one unit for each of its specialties: precision checkweighing and X-ray enabled inspection.

Wipotec’s HC-A-EX Checkweigher is designed for precision checkweighing in manufacturing environments where a mix of gases or flammable substances brings moderate risk for explosion incidents. The machine meets requirements for ATEX, an EU Directive mandating safeguards in these production scenarios. Among other features, the HC-A-EX accomplishes this by nickel-coating all conveyor belts, which helps diminish adverse conductivity.

Specializing in cans and other aerosol containers, the modular HC-A-EX can handle more than 300 items per minute. In a niche where container weights can be exceedingly light, the unit is nonetheless capable of exacting checkweighing via Wipotec’s precision Electro-Magnetic Force Restoration (EMFR) technology, which enables extremely short settling times to deliver fast, accurate and repeatable weighing results. The HC-A-EX is equipped with a wide range of options, including lateral side grip conveyors or separation of rotary star wheels from separating screws, as well as several ejection and control technology features.

Also at Pack Expo, Wipotec will debut the SC-S 5020 X-ray Scanner, specifically designed for leak detection in filled and sealed glass bottles and jars used in food & beverage applications. In addition to detecting micro-leaks as tiny as 0.1mm, the unit can provide foreign body detection, fill level check and confirmation of proper screw cap or lid closure. The system enables optimum product handling – even for tall and/or slender containers – at throughput rates up to 60,000 products per hour.

Easily integrated into existing filling lines without the need for opening an additional transport route, the SC-S 5020 features ejectors capable of sorting faulty products into lockable rejection bins, or conveying them upright into a sort lane. Like all Wipotec X-ray scanners, the machine comes with a user-friendly operator interface highlighted by a 15” color touchscreen that displays real-time inspection statistics.

www.wipotec.com

 

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Using Renewable Energy, CHUK Closes in on Achieving Net Zero With Carbon Intensity of 0.1372 Tons tCO2/MT

Using Renewable Energy, CHUK Closes in on Achieving Net Zero With Carbon Intensity of 0.1372 Tons tCO2/MT

Besides controlling carbon footprints to nearly net zero, CHUK has also ensured working towards reduced water consumption in FY 22-23

Using a philosophy powered by UN SDGs, CHUK (by Pakka Limited) achieved a total carbon intensity of 0.1317 tCO2e/MT as compared to the average carbon footprint of plastic is estimated to be 3.5 kg tCO2e/MT. Demonstrating leadership, CHUK’s sustainability report for FY 2022-23, factors in Scope 1 through 3 emissions. Scope 1 (vehicles and logistics) accounted for 1.70% of the carbon footprint, followed by Scope 2 (Renewable and Purchased Electricity) and Scope 3 (purchased goods and services, waste, and raw materials) accounting for 33.24% and 65.06%, respectively.

The report showcases CHUK’s outstanding contributions to reducing carbon emissions, achieving net zero goals, and promoting sustainability within the tableware industry. However, it also acts as a larger scope for the MSME and manufacturing industry on how to align operations to generate sustainable impacts.

The brand’s bi-pillar strategy (built in collaboration with UN SDGs) focused on Monitoring & Reporting and Decarbonization & Net Zero, covers multiple parameters across 12 out of 17 goals in the UN’s list. The UN SDGs were devised to achieve the creation of a sustainable planet by 2030. The 17 parameters outline different areas across social governance, poverty alleviation, etc., to be addressed for the same.

The approach used by CHUK factored in responsible local sourcing of raw materials to reduce logistical delays and carbon footprint as a byproduct of transportation while uplifting local farming communities. Secondly, effective water management was demonstrated through effluent in effluent treatment plants (ETPs) and closely monitors key performance indicators (KPIs) such as biochemical oxygen demand (BOD) and chemical oxygen demand (COD) to ensure the quality of their effluent, that yielded a water intensity of 24.64 KL/MT owing to the use of 48.2% recycled water. The standard water intensity for the pulp and paper industry is estimated at 54 KL/MT. Third, operational measures such as the use of locally sourced pith and rice husk to create 75% renewable energy to power operations has minimized the risk of dependence on non-renewable energy sources, resulting in automatic waste management as well.

Mr. Satish Chamyvelumani, Business Head, CHUK said, “Our report aims to build a sustainable ecosystem for the economy and foster business collaborations across the industry to boost the development of green ecosystems. By aligning with the UN SDGs, we offset carbon emissions and create societal value through each step in our product creation. It helps us achieve traceability and prioritize clean and responsible practices to lead towards a sustainable future. We will continue researching and innovating regenerative packaging solutions while maintaining the highest environmental standards in our operations.” Further adding on how this impacts customers, Mr. Chamyvelumani said, “Our carbon footprint is extremely low at 0.001 kg CO2e per piece. This is 1310% less than plastic, 8733% less than plastic lined paper-based packaging and 5406% less than Styrofoam packaging. CHUK’s products minimize carbon footprint while offering the same user experience as alternative materials. Our locally sourced bagasse containers are versatile (microwaveable, freezable, ovenable, etc.), and their minimal carbon footprint helps consumers lower downstream emissions.”

Pakka Ltd. (CHUK’s parent company) also inculcates a culture of CSR driving efforts through the establishment of a Miyawaki mini-forest of 5,000+ saplings of around 30 different species of trees and shrubs, in an area of around 2,600m2 near Pakka Skills, the education institute for vocational training, adoption of 5 ponds and lakes covering over 3.56 acres in the region around the Ayodhya plant, and their commitment to educating rural India through Pakka Foundation.

With their compostable tableware made from bagasse, CHUK is not only revolutionizing the food packaging industry but also empowering consumers and businesses to make eco-friendly choices. CHUK is paving the way and setting an example for businesses in the industry to develop sustainable and green practices to ensure India can achieve its net zero goals in due time.

www.pakka.com

 

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New Automotive Interior Surface TPE Solutions for the Asia Pacific Market

New Automotive Interior Surface TPE Solutions for the Asia Pacific Market

THERMOLAST K FG/SF/AP, which will be unveiled at CHINAPLAS 2023, is a game changer for innovative automotive interior applications in Asia Pacific

The Asia-Pacific automotive industry, which is a major hub for vehicle manufacturing and accounts for a sizable market share of sales across all vehicle segments, will be at the center of an innovation boom in key industries over the next decade, driven by rising adoption of electric vehicles and connected vehicles, as well as growth in the luxury car segment. As users seek mobility solutions that match their changing mobility habits and lifestyle, the region’s automotive industry is set to undergo unprecedented transformation.

As a result, new vehicles with user-centric designs and construction are expected to enter Asia-Pacific markets. Advanced materials such as thermoplastic elastomers (TPEs) widely used for exterior and interior parts will have more functionalities geared toward user comfort and style.

KRAIBURG TPE, a global TPE manufacturer, offers multifunctional TPE solutions for product innovations requiring excellent mechanical properties and ease of processing via the multi-component injection molding process to achieve the best adhesion property. For the Asia Pacific automotive interior market, KRAIBURG TPE introduces its latest THERMOLAST K FG/SF/AP series featuring surface quality design advantages and solutions.

Marcus Cheah, Project Manager of KRAIBURG TPE

“TPE with low viscosity capabilities expands the possibilities for plastic part design. They shorten the process cycle time and open up a larger processing window in injection molding for large surfaces and thin parts. Our TPE solutions with low odor and emission meet the stringent OEM requirements for automotive applications. “

Enabling ease in processing without compromising quality

Consisting of hardness range between 60 – 80 shore A, the THERMOLAST K FG/SF/AP series produces even surfaces with two component injection molding. The series has superior flow properties which makes the compound easy to be process. It offers good adhesion with PP, low density, comply with the low odor and emission requirements for automotive interiors. Also, the series featured good surface mapping as well as temperature stability up to 100°C.

Providing design advantage to a range of applications

The THERMOLAST K FG/SF/AP series satisfies the demand for sophisticated automotive aesthetic appeal. The series offers refined hard-soft composite components with a high level of surface appearance and quality. The THERMOLAST K FG/SF/AP series, available in black, is an ideal material solution for automotive interiors applications such as handle and covers, mats, door sills, glove box, sealing, soft touch surfaces, and more.

THERMOLAST K FG/SF/AP at the CHINAPLAS 2023

KRAIBURG TPE will launch the new THERMOLAST K FG/SF/AP for automotive interior surface solutions for Asia Pacific at Booth no. P73 at CHINAPLAS 2023, which will take place from the 17th to the 20th of April at the Shenzhen World Exhibition & Convention Center in Shenzhen, PR China.

www.kraiburg-tpe.com

 

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SABIC Launches Pilot Blockchain Project to Advance Emissions Tracking & Reductions Across Value Chains

SABIC Launches Pilot Blockchain Project to Advance Emissions Tracking & Reductions Across Value Chains

SABIC, a global leader in the chemicals industry, has launched a pilot project with Circularise, a blockchain software provider, to evaluate the use of their technology in tracing the carbon footprint of specific material streams from end to end.

Generating and reporting Scope 3 emissions is notably complex and confronted by challenges with availability of reliable data. Accurate data on a company’s carbon footprint requires collaboration and data sharing across multiple value chain partners. Blockchain technology has emerged as a potentially efficient solution to improve the process that can bolster transparency and accountability while minimizing risk across supply chains.

SABIC’s project will employ Circularise’s technology to capture emissions across the value chain by deploying a consistent methodological and reporting framework accepted by the industry. Scope 1 and Scope 2 data captured at the material level can be used to generate Scope 3 CO2 emissions for the full value chain of targeted industries. In addition to increased transparency, the use of Circularise’s Smart Questioning technology will benefit SABIC’s entire value chain by reducing the administrative efforts associated with the data collection and providing access to upstream and downstream data provided by value chain participants, from recyclers to converters to original equipment manufacturers, among others.

“This blockchain pilot project reaffirms SABIC’s dedication to accelerating the sustainable transformation of our industry through strategic partnerships and innovative new technologies,” said Waleed Al-Shalfan, Vice President of Polymers Technology & Innovation at SABIC. “Accurately mapping emissions, especially Scope 3 emissions, will allow SABIC and others to identify and minimize hot spots along the value chain, a critical tool in our pathways to decarbonization. We encourage other upstream and downstream partners to join and consider how this technology can unlock sustainable growth at every level moving forward.”

“We’re proud to collaborate with SABIC in tackling the pivotal challenges of Scope 1, 2, and 3 emissions accounting, which encompass issues like information accessibility, confidentiality, and scalability of data sharing among suppliers,” said Mesbah Sabur, Founder of Circularise. “As part of this project, Circularise aims to pilot blockchain-powered digital product passports and help businesses to track product emissions on a large scale and over time, generating comprehensive product life cycle emission reports.”

This project marks another way in which SABIC is leveraging innovative partnerships to reduce emissions and help meet its commitment of becoming carbon neutral by 2050. Earlier this year, SABIC joined Together for Sustainability (TfS), a procurement-driven initiative created by chemical companies with the goal of assessing, auditing, and improving sustainability practices within their supply chains. As a member of TfS, SABIC will foster collaboration around increasing transparency in upstream value chains to support further reductions in Scope 3 greenhouse emissions.

This collaboration with Circularise also marks SABIC’s second blockchain application project. Last year, SABIC launched a pilot project with Finboot, Plastic Energy, and Intraplás to evaluate the use of blockchain technology in supporting end-to-end digital traceability of circular feedstock in customer products.

www.sabic.com

 

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FANUC’s ROBOSHOT Demo Showcases the Cutting Edge of Sustainability

FANUC’s ROBOSHOT Demo Showcases the Cutting Edge of Sustainability

Showcasing its end-to-end sustainability credentials from raw material handling to final packaging, FANUC UK will feature a live on-stand automated manufacturing cell at Interplas 2023 (stand D60, 26-28 September 2023, NEC, Birmingham). Comprising a FANUC all-electric ROBOSHOT injection moulding machine, a FANUC LR-10iA 6-axis robot arm and ancillary equipment provided by FANUC’s on-stand partner Hi-Tech Automation, the fully automated system will also display live data showing the amount of energy being used, as well as the cost to run the cell, to highlight the efficiency gains offered by the ROBOSHOT.

Protecting planet and profit

Sustainability is front of mind for injection moulding firms. Addressing this concern, FANUC aims to show Interplas visitors the ability of its ROBOSHOT machine to handle a wide range of materials, including bioplastic, as well as highlight the energy and cost savings compared with hydraulic alternatives.

“As the FANUC ROBOSHOT is all electric, it uses 50-70% less energy than hydraulic machines, and 10-15% less energy than other all-electric machines,” says Martin Grimshaw, ROBOSHOT Sales Manager for FANUC UK. “In fact, it has been proven to be one of the lowest energy consumptions worldwide and one of the lowest total costs of ownership on the market.”

With 60% of manufacturers reporting that out of control energy bills are now threatening their business1, being sustainable is no longer just a ‘nice to have’ but a business imperative. The demonstration cell at Interplas will be linked to a clamp meter which will measure in real time the amount of power the unit is drawing from the grid and display it live for visitors to see, as well as the value of that power in pounds and pence.

The ROBOSHOT also measures this data as standard and visitors will be invited to compare the two screens, to gauge the accuracy of the ROBOSHOT’s built-in energy meter. “We are looking forward to proving to Interplas visitors just how much energy can be saved with the ROBOSHOT, and the resulting financial benefits that it can offer,” explains Martin.

Full production lifecycle

The standard automation cell being showcased at Interplas features the FANUC ROBOSHOT S150iB at its heart. As well as low energy consumption, this CNC injection moulding machine offers repeatably high levels of consistency and accuracy, superior mould protection and rapid acceleration.

Live data showing the amount of energy used per unit will be displayed to highlight the efficiency gains offered by FANUC’s ROBOSHOT.

With system integration being a key talking point for the plastics industry, the ROBOSHOT will be tended at Interplas by a Standard Automation Cell from Hi-Tech, FANUC’s system integrator partner for the injection moulding sector. The system features the FANUC LR-10iA robot positioned on a linear rail to create a 7th axis, giving it full range of movement across and above the entire length of the cell.

“We are excited to show visitors what the ROBOSHOT can do and, just as importantly, demonstrate how the energy efficiency benefits extend across the entire manufacturing cell; from raw material handling to final packaging,” adds Martin.

www.fanuc.eu

 

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