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MAAG Group Announces Leadership Change in America and China

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MAAG Group Announces Leadership Change in America and China

MAAG Group is a broadly diversified global solutions provider of Pump & Filtration Systems, Pelletizing & Pulverizing Systems, Recycling Systems and digital solutions.

Aaron Kong, GM for MAAG China

Today, MAAG Group announced the appointment of Paul Merich, former Vice President MAAG APAC, as incoming VP/GM for MAAG Americas. Ueli Thuerig, President of MAAG Group: “Paul has played a key role in further development of MAAG China. With Paul we found the perfect match for our American business.” Paul Merich commented: “I am grateful for the opportunity and excited to embark on this journey with the MAAG America team.”

Aaron Kong, GM MAAG China, now succeeds Paul Merich. “We are happy to have Aaron accepting this position.” says Ueli Thuerig, President MAAG Group. “He started at MAAG Group one year ago as Sales Director and brings a wealth of experience with him having worked previously at renowned market leaders in the plastics machinery industry.”

The MAAG Group is further expanding its presence in China creating the prerequisites for continued growth in the People’s Republic. Particular focus is being placed on creating incremental production capacity and on the introduction of new products specifically for the Chinese market.The internationally operating MAAG Group, headquartered in Oberglatt, Switzerland, has been stepping up its localization strategy in China since 2022 and currently has 103 employees. One recent example: The assembly shop at the site in Jiading, a district of Shanghai, has recently doubled in size.
www.maag.com

 

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Starting a New Chapter of Life: 19 New Apprentices at NETZSCH

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Starting a New Chapter of Life: 19 New Apprentices at NETZSCH

As every year on 01 September, the company NETZSCH Pumpen & Systeme GmbH was once again pleased to welcome new apprentices. The young people are the first apprentices to start their training at the NETZSCH Campus after the plant merger.

Big day for 19 young people: In the coming years, the apprentices will gain experience in eight different professions.

There was a great deal of excitement among the future apprentices, who are starting their careers in eight different trades. For the first time in a long time, an electronics technician for industrial engineering is also being trained. The young people were welcomed by Mr. Heidkötter, Managing Director of NETZSCH Pumpen & Systeme GmbH, on behalf of the entire management. Mr. Heidkötter made special mention of the importance of the new NETZSCH Campus for training.

Their eyes were shining, and there was a smile on their mouths. In addition to the anticipation, the 19 young people were excited about the new phase of their lives ahead of them this Friday morning. As every year on September 1, also in 2023, numerous new apprentices started their careers at NETZSCH Pumps & Systems in Waldkraiburg.

In the coming years, they will take their first steps in everyday working life at the specialist for conveying complex media in eight different apprenticeships. In addition to apprentices as industrial clerk, industrial mechanics, technical product designers, IT specialists for application development and system integration, and specialists for warehouse logistics and process mechanics, there is also an industrial electronics technician.

The excitement and anticipation about the upcoming phase of their lives were literally written all over the faces of the new apprentices. Nevertheless, the new apprentices Alexander Reiter, Andreas Kapser, Anna Maria Tratzl, Benjamin Winterer, Claudia Kiefinger, Christoph Schönberger, Daniel Huber, Julia Holzner, Korbinian Grill, Leni Hargasser, Leo Schindler, Leon Schönfeld, Markus Tauschhuber, Martin Geisberger, Maurice Douma, Paul Hipetinger, Raphael Bleicher, Samuel Spitlbauer and Sebastian Hütter had to clarify a few organisational things before they could start into the upcoming weeks. Following the welcome by the trainers in the Wolfgang Netzsch Arena at the NETZSCH Campus in Waldkraiburg and an initial short training session, buttered pretzels and cool drinks were served in a relaxed atmosphere. After the break, the new apprentices met Jens Heidkötter, managing director of NETZSCH Pumpen & Systeme GmbH. He addressed warm words to the new colleagues at the start of their new phase in life and was proud of the opportunities offered to the them.

“On behalf of the entire management, I would like to warmly welcome you. For the first time in the history of NETZSCH Pumpen & Systeme GmbH, we are all working together at one location in Waldkraiburg, and you will also benefit from this fact. The NETZSCH Campus offers outstanding working conditions and guarantees training at the very highest level with our new, state-of-the-art training facility and the NETZSCH Future Hub, a separate learning and recreation area for the apprentices. Therefore, you will be optimally prepared for your future career. This is something you can look forward to”, says Heidkötter.

Apprentices excursion and team building in Pullman City

Afterwards, a short game to get to know each other as well as the trainers and the youth and trainee representatives, was on the agenda. The new apprentices couldn’t believe that the first day in their working life had already ended and the weekend was just around the corner – time to process the new impressions. Before they go to their respective departments on Monday afternoon, they will have lunch together and a tour around the NETZSCH Campus. Finally, the next highlight is just around the corner: The apprentices excursion. The bus will take them to Voestalpine in Linz before they turn the night into day at the Western theme park in Pullman City, where team building is the main focus.

Dear apprentices, welcome to the NETZSCH family, and good luck with the new phase of your life!

www.pumps-systems.netzsch.com

 

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NORMA Group Increases Profitability in the Second Quarter of 2023

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NORMA Group Increases Profitability in the Second Quarter of 2023

  • Sales in Q2 2023 grew by 1.9 percent compared to the same quarter of the previous year to 324.0 million euros
  • Adjusted operating result (EBIT) increases to 27.1 million euros
  • Adjusted EBIT margin at 8.4 percent
  • Forecast for full year 2023 confirmed

NORMA Group grew slightly in the second quarter of 2023 and improved its profitability. Significant growth impulses were provided by the noticeably increased demand from the automotive industry and targeted price management. Lower demand in the area of ​​water management was more than compensated for.

According to figures presented today, consolidated sales increased by 1.9 percent to 324.0 million euros compared to the same quarter of the previous year ( Q2 2022 : 317.9 million euros). The company grew organically by 4.0 percent between April and June 2023 . Negative currency effects related to the US dollar reduced sales growth by 2.0 percent. Adjusted earnings before interest and taxes (adjusted EBIT) rose sharply by 21.2 percent in the second quarter of 2023 compared to the same quarter of the previous year to 27.1 million euros ( Q2 2022 : 22.3 million euros). The adjusted EBIT margin was 8.4 percent and was therefore also above the previous year’s value ( Q2 2022 : 7.0 percent). The operating net cash flow was EUR 31.9 million in the second quarter of 2023 , an improvement compared to the comparable quarter of 2022 ( Q2 2022 : EUR 26.4 million).

CEO Guido Grandi: “We completed a successful second quarter and launched the first initiatives from our Step Up growth program. We have improved our profitability both compared to the same quarter of the previous year and compared to the first quarter of 2023. We also managed to cushion the effects of inflation. Our global presence and our broad portfolio of connection technology for vehicles, water management, mechanical engineering and other industries make us robust – this is paying off in the currently subdued overall economic environment . “

Strong growth in Europe and Asia, decline in America

In the EMEA region (Europe, Middle East and Africa) the growth trend of the first quarter of 2023 continued: Sales rose significantly by 12.4 percent to 136.6 million euros in the second quarter of 2023 compared to the previous year ( Q2 2022 : 121 .6 million euros). Negative currency effects reduced growth insignificantly by 0.3 percent. The strong organic growth of 12.7 percent is based primarily on a good recovery in the automotive industry and increased demand for connection solutions for cars of all drive types . Sales also increased in the area of ​​industrial applications.

In the Americas region, sales fell by 6.9 percent to 144.5 million euros in the second quarter of 2023 compared to the same period last year ( Q2 2022 : 155.3 million euros). Organic sales fell by 5.2 percent; Currency effects additionally depressed sales development by -1.8 percent. After a strong quarter in the previous year, sales of connection technology for cars and commercial vehicles were lower. Water management products business was also lower after a very strong quarter last year, but improved compared to the first three months of 2023.

In the Asia-Pacific region, sales grew by 4.5 percent in the second quarter compared to the same period last year to 42.9 million euros ( Q2 2022 : 41.1 million euros). Organic sales rose sharply by 12.5 percent; Negative currency effects reduced sales growth by 8.1 percent. Above all, the increased demand from Chinese automobile manufacturers for connection technology compared to the previous year’s quarter, which was characterized by lockdown, led to a higher business volume in the region. The business with standard connection technology for water management and industrial applications, however, recorded lower sales than in the same period of the previous year.

First half of 2023: Growth and profitability in line with business expectations

In the first six months of the 2023 financial year, consolidated sales reached 639.0 million euros. This corresponds to an increase of 2.7 percent compared to the same period last year (H1 2022: 622.3 million euros). Organic sales grew by 3.1 percent in the six-month period; Negative currency effects reduced revenue by 0.4 percent. The adjusted earnings before interest and taxes (adjusted EBIT) amounted to a total of 49.7 million euros in the period January to June 2023 (H1 2022: 52.7 million euros). The adjusted EBIT margin was 7.8 percent ( H1 2022 : 8.5 percent). The operating net cash flow was negative at -12.9 million euros in the first half of 2023 (H1 2022: 9.8 million euros). One reason for this was investments in additional production capacities: In the first half of 2023, NORMA Group opened a new plant for water management products in the USA and expanded a location in China.

Guido Grandi: “NORMA Group performed well in the first half of the year. The business environment will remain challenging in the second half of the year. However, we have created a good starting position for the coming months and want to further increase our efficiency in production and logistics as the year progresses. We have identified a variety of growth opportunities in our strategic business areas of industrial applications, water management and mobility and new energies and will consistently exploit them.”

NORMA Group launched the five-year “Step Up” growth program in May 2023. The measures are divided, on the one hand, into growth and investment plans for the three strategic business units Industrial Applications, Water Management and Mobility and New Energies and, on the other hand, into measures to increase operational efficiency. With these measures, NORMA Group wants to ensure long-term profitable growth.

Forecast for 2023 confirmed

The Management Board confirms the expectations for the 2023 financial year published at the end of March with regard to growth, profitability and cash flow: NORMA Group is aiming for organic group sales growth in the mid-single-digit range for the year as a whole. In terms of profitability, the board expects an adjusted EBIT margin of around 8 percent for 2023 . The target value for the operating net cash flow is around 70 million euros.

www.normagroup.com

 

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Nexus Circular CEO Jodie Morgan to Receive 2023 ICIS Emerging Leader Award

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Nexus Circular CEO Jodie Morgan to Receive 2023 ICIS Emerging Leader Award

ICIS is pleased to announce Jodie Morgan, CEO of Nexus Circular, as the winner of the 2023 ICIS Emerging Leader Award.

The award recognises a leader whose early contribution has driven excellence within their organisation, demonstrating strong leadership and making meaningful contributions to the chemical sector.

“We are leading the advanced recycling industry, making a positive impact addressing the challenges of used plastics in our environment,” said Jodie Morgan, CEO of Nexus Circular.

“With the support of committed investors and strategic offtake partners, our team is rapidly executing the next phase of growth to accelerate the circular economy for plastics and meet the outsized market demand for products that incorporate recycled plastic,” she added.

Since her appointment as CEO of Nexus Circular in November 2021, Morgan has overseen an equity raise of over $150 million, the securing of long-term contracts to supply pyrolysis oil feedstock to major polymers producers to produce circular virgin-quality plastics that offset fossil-based resources, and the expansion of manufacturing capacity at two sites.

“Nexus is playing a key role in the recycling ecosystem, with its technology able to process hard-to-recycle plastic waste, including films. Scaling up capacity will make a meaningful impact in enabling circularity,” said Joseph Chang, global editor of ICIS Chemical Business.

Morgan will receive the ICIS Emerging Leader Award later this year and appear in a video interview with ICIS following the ICIS Recycled Polymers Conference in Chicago, Illinois, US taking place from 7-8 November.

Atlanta, Georgia-based Nexus Circular utilises a proprietary pyrolysis technology and energy-efficient process to convert landfill bound plastics, predominantly films and flexible packaging, into a high quality ISCC PLUS certified pyrolysis oil. This can be fed directly into existing petrochemical assets and infrastructure without the need for post-treatment or further upgrading.

Nexus’ advanced recycling process can utilise high density polyethylene (HDPE), low density PE (LDPE), polypropylene (PP) and polystyrene (PS) waste plastics which represent approximately 60% of the plastic types produced.

Nexus Circular has multi-year offtake agreements with Shell, Chevron Phillips Chemical, Braskem and LyondellBasell. In January 2021, Cox Enterprises invested an additional $150 million to facilitate the rapid scaling of Nexus’ capacity which includes the expansion of the Atlanta, Georgia facility and the construction of a second facility in the Southeast.

www.icis.com

 

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With More Efficiency and a Lower Carbon Footprint to the Solar Race in Australia

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With More Efficiency and a Lower Carbon Footprint to the Solar Race in Australia

  • New solar car “Adelie” makes rounds in Leverkusen
  • A lot of teamwork, passion and experience lead to optimized prototype
  • Covestro materials in the new vehicle and sports outfit of the team

With a highly efficient, self-developed solar car, Team Sonnenwagen wants to take part in the Bridgestone World Solar Challenge from October 22 to 29, 2023, the toughest solar race in the world, across the Australian outback. But before that, the team of students from RWTH Aachen University and Aachen University of Applied Sciences made a stop at Covestro’s headquarters in Leverkusen, Germany. In the Campus building there, the company hosted a farewell party for the students, who presented their new solar car “Adelie” and took it for several laps in public for the first time – without any fuel or charging station. Covestro shares the students’ enthusiasm for more sustainable mobility and has supported the team with innovative material solutions, professional exchange and as a main sponsor for about five years.

“I am amazed by the increased efficiency and energy savings you achieve with each new car model,” said Chief Technology Officer Dr. Thorsten Dreier in welcoming the guests. “The Covestro Adelie shows on a small scale what high-performance plastics can do for a sustainable future on a large scale. We are convinced that they are the key to sustainable mobility. That’s why we are consistently driving forward material innovations and recycling solutions together with our partners in industry and science.”

Optimization through teamwork

Even during the two-year development period of the Covestro Adelie, the teamwork of around 50 students led to success: aerodynamics, electrical engineering, driving strategy, chassis, powertrain and structure interlock perfectly. More than 200,000 hours of calculations were required to optimize the exterior shape, plus 10,000 workshop hours for the body, and many more days for electrical and mechanical components and the development of the driving strategy.

“A lot of work, heart and soul and the concentrated experience from our three predecessor models have gone into the Covestro Adelie,” confesses Clemens Odendahl, head of marketing at Team Sonnenwagen. “Now we hope to win the Challenger class, in which we are the only German team competing. There, it’s all about performance and maximum energy efficiency.”

Thanks to the optimizations, the structure of the new model weighs 16 percent less than that of its predecessor, the Photon, and the chassis even has 20 percent less weight. This improvement is also due to some Covestro materials, such as a battery cover made of the high-performance plastic polycarbonate and the construction of the seat shell with thermoplastic polyurethane. The Photon is also currently on campus and will remain there for some time.

“Adelie”, the latest Sonnenwagen model, turned a few farewell laps on a circuit specially set up in the Chempark – much to the delight of Covestro employees, who were able to watch the solar racer in action.

More sustainable outfit

But the Aachen-based tinkerers are not only committed to more sustainability on the road – their official outfit was also produced using alternative raw materials with fewer petrochemical components. Both the shoes and the shorts were provided by Covestro’s Chinese partner Huafeng. The two companies jointly developed a design for them using Huafeng’s HAPTIC textile coating system, which is made with Covestro’s partially bio-based Impranil CQ DLS/1 polyurethane dispersion.

Covestro wishes Team Sonnenwagen every success and victory in the Bridgestone World Solar Challenge. This time, 42 teams from 23 countries are taking part in what is probably the toughest solar car race in the world. Under harsh climatic conditions, they have to master the more than 3,000-kilometer route from Darwin to Adelaide as quickly as possible, right across the Australian outback.

www.covestro.com

 

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3DPRINTUK Attains Certified Carbon Neutral Status

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3DPRINTUK Attains Certified Carbon Neutral Status

Earlier this year, 3DPRINTUK announced its commitment to a sustainable approach to its additive manufacturing (AM) operations and outlined its “Road to Net Zero” plan. Today, the company is thrilled to announce that it has already taken a significant step towards this goal by attaining certified carbon neutral status, the first 3D printing service bureau to do this in the United Kingdom.

Thanks to its partnership with Climate Partner, 3DPRINTUK has gained a better understanding of its carbon footprint and identified ways to reduce it. The company has also been able to offset the emissions that it can’t eliminate through its current carbon reduction programme.

Through this collaboration, 3DPRINTUK has been able to offset an impressive 448,000 kg CO2, equally split between two supported projects: improved cookstoves in Uganda and wind energy in De Aar, South Africa. Both projects contribute to the UN Sustainable Development Goals (SDGs) and have been verified by Carbon Check (India) Private and TUV SUD South Asia Private Limited, respectively.

The improved cookstoves Uganda project aims to replace conventional and less efficient cookstoves in the country with improved cookstoves. Three objectives are being pursued: reducing fuel consumption, improving the health of the population in Uganda, and reducing deforestation.

The aim of the wind energy project in De Aar, South Africa is to harness the region’s wind energy potential to balance its energy needs in a sustainable way. The share of electricity now supplied by the wind farm would have otherwise been generated by fossil fuels. The wind power project avoids about 433,920 tonnes of CO2 emissions per year. In addition to the environmental benefits, the project assists the local community by creating jobs and improving the access to healthcare.

Commenting on this significant milestone, 3DPRINTUK CEO Nick Allen says, “We were very serious when we made the announcement about our Road to Net Zero initiative. We set ourselves some important goals as a leading 3D printing service provider, with the full intent to meet them as soon as practicably possible. Offsetting our carbon footprint and achieving certified carbon neutrality is a really great start, and we are proud of this achievement, but it remains just the start. We push on.”

www.3dprint-uk.co.uk

 

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Fraunhofer Institute Benchmarks AM Density Determination Technologies & Endorses Value of Dimensionics Density’s Solution

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Fraunhofer Institute Benchmarks AM Density Determination Technologies & Endorses Value of Dimensionics Density’s Solution

The density determination of additively manufactured parts is crucial due to its impact on the structural integrity and performance of the components. Accurate density assessment enables manufacturers to ensure the quality and reliability of the parts. It also helps to identify defects, porosity, or voids within the material, which could compromise the strength and durability of the final product. By measuring density, manufacturers can verify if the additive manufacturing (AM) process has been executed optimally, guaranteeing that the parts meet the desired specifications and adhere to industry standards. Precise density determination plays a vital role in quality control, enabling efficient detection and rectification of any issues, ultimately leading to enhanced product performance and safety.

With this in mind, the Fraunhofer IAPT, Hamburg, Germany commissioned an independent study of the various AM density determination technologies available, and found that the automated density determination from Dimensionics Density is particularly recommended in areas where a statement on the density has to be made quickly or frequently, and the company’s solution allows machine approvals to be simplified, and thus the costs for quality assurance can be reduced.

The Fraunhofer report, entitled “Analysis of measurement methods for density determination in additive manufacturing” [DOWNLOAD HERE] in addition to the Dimensionics Density technology, also reviewed the use of micrographs, computed tomography, and the manual Archimedes method.

All methods are basically capable of determining the relative density of AM parts and components, but the Fraunhofer IAPT report found that there are substantial differences in accuracy, resolution, repeatability and the possibility of defect detection. Micrographs destroy the AM specimen, and while they can provide partial insight into the actual condition of pores in a part, the process is characterised by a lot of manual work, adding time and cost and relying on a high degree of expertise.

Computed tomography (CT) similarly requires the use of expensive expert operators, and while it can provide a realistic 3D image of the internal porosity of a part, it is restricted in the pore size that it can detect, and the price of CT equipment can be prohibitively expensive.

The Archimedes method is the easiest to use but can be the least accurate as it can be negatively impacted by changing environmental conditions, the accuracy of the balance, as well as the precision of the experimental procedure. It is difficult to reproduce the results, which are strongly influenced by human factors. Test specimens are never placed exactly the same on the balance, and the manual operation of the balances leads to measurement deviations.

Philipp Pruesse, Head of Sales at Dimensionics Density, says: “We are extremely encouraged that the Fraunhofer IAPT report recognised the advantages of the automated density determination process that we produce. Our process uses the Archimedes method mentioned above, but in combination with modern automation technology. The samples to be measured are placed in a special component carrier, which is provided with openings on the underside. These component carriers are transported through the system by an axis robot and thus lowered centrally and precisely onto the scales. On the scales themselves, a lift-out rack with pins is placed, which lifts the component over the openings in the component carrier and thus lifts the component out of the carrier. The automated handling eliminates human influence on the measurement, as the parts are always placed identically onto the scales. The scales are designed to be insulated from vibration. In addition, all ambient conditions such as temperature, air pressure, and water temperature, are recorded via climate sensors, and their influence on the measurement result is taken into account directly in the evaluation algorithm when determining the density.”

The Fraunhofer IAPT benchmarking report states that Dimensionics Density’s automated density determination removes the user from the Archimedean measurement and therefore has a significantly higher repeatability and lower fluctuations. It states that this method is the only one that is traceable, so it can be referenced to a recognized standard via a measurement chain. Compared to micrographs and CT scans, the measurement time is also much shorter, making it easier to take multiple measurements for greater statistical confidence, and this makes this method suitable for evaluating the process capability of machines. Establishing the process capability of machines is an essential step for the production of series components via AM. It is continuously determined by external influencing factors, such as temperature. These influencing factors are included and compensated for in the density calculation, which means that operation in environments without laboratory conditions is also possible.

Pruesse continues, “Dimensionic Density’s automated density determination solution is poised to revolutionize the analysis of component density, and we are delighted that the Fraunhofer IAPT report recognises its importance in the critical area of AM production part / process validation. Its unparalleled accuracy and efficiency will help identify and mitigate porosity-related issues, bolstering the mechanical integrity, durability, and resistance of AM parts against external stressors and environmental challenges. Users will be able to elevate their manufacturing processes to new heights and unlock the true potential of AM for validated AM components.”

www.pylassociates.com

 

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Success Story: Superior Lubrication for Energy-Efficiency in the Plastics Industry

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Success Story: Superior Lubrication for Energy-Efficiency in the Plastics Industry

As a fast-developing economy, India is currently witnessing an escalating demand in the use and re-use of plastics across several industries. Fulfilling these demands has, thus, become imperative to ensure sustained growth of the country to accelerate its development journey. Additionally, employing 4 million people, the plastics industry in India is a multimillion dollar business that is anticipated to grow at a CAGR of 6.6% from 2022 to 2027, reaching almost US $ 56.42 billion in 2027.

Aligning with the projected growth, businesses in the sector today are focusing their attention on achieving productivity and profitability along with ensuring energy-efficiency in operations. The biggest challenge that the industry is encountering is in reducing its carbon footprint, to become cleaner and more energy-efficient. Most plastic manufacturing plants, therefore, require adequate and superior-quality lubrication to increase reliability as well as to improve the total cost of ownership through high-performance and high-pressure lubricants. Addressing this challenge as well as many others, Mobil provides exceptional hydraulic oils which are designed to provide outstanding service in terms of equipment protection, long oil life, and problem-free operations enabling increased productivity and efficiency.

Solutions through premium lubrication

Mobil associated with Supreme Industries Limited, India’s largest plastic manufacturing and processing company. Supreme handles volumes of over 3,20,000 tonnes of polymer annually across its 27 plant locations for export to more than 55 countries. However, the plastic injection molding machine used by the company that was previously lubricated by a competitive ISO VG 68 HLP hydraulic oil was leading to high energy consumption which increased operational costs, reduced machine productivity, and negatively impacted the environment.

To meet the rigorous demand of energy conservation, Supreme reached out to Mobil’s Field Engineering Services (FES) team who conducted thorough studies of the equipment, its performance and challenges faced. Thereafter, the team recommended a switch to the Mobil DTE 10 ExcelTM 68 hydraulic oil, a “shear stable” high viscosity index zinc-free energy-efficient hydraulic oil, for their plastic injection molding machine. The energy-efficiency demonstration of Mobil DTE 10 Excel 68 was performed on their injection molding machine using the vane pump for the same tonnage produced with the same mold material.

Post the switch, Supreme witnessed a 3.97% increase in energy efficiency and 3⁰C drop in hydraulic oil bath temperature v/s premium competitive oils in its injection molding machine. Eight such machines are now running with the use of Mobil oil resulting in an overall annual savings of US$ 8,586.

Leading lubrication innovation

The Mobil DTE 10 Excel Series high performance anti-wear hydraulic oils help reduce power consumption and increase machine output. These oils help keep modern hydraulic systems cleaner for longer and have been proven to boost hydraulic efficiency by up to 6 per cent. The products demonstrate outstanding oxidation and thermal stability allowing for long oil life and minimized deposit formation in severe hydraulic systems using high pressure, high output pumps. The innovative ultra-keep-clean performance protects critical hydraulic system components from malfunction. The shear stable, high viscosity index allows for a wide range of operating temperatures maintaining maximum hydraulic efficiency and utmost component protection at both low and high temperatures. Formulated with extensive laboratory and in-service field testing, the Mobil DTE 10 Excel series can help provide quantifiable increases in hydraulic efficiency, translating to reduced power consumption or increased machine output, resulting in monetary savings.

With customer experience at the centre of its brand ambition, Mobil is collaborating closely with industry leaders like Supreme to help them achieve their productivity and energy-efficiency goals. Bringing a legacy of 150-years complemented by continuous R&D, Mobil remains committed to innovating lubrication services and supporting the sustainable growth of the plastics industry in India.

For more information, visit www.mobil.in

 

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Superior Lubrication for Energy-Efficiency in the Plastics Industry

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Superior Lubrication for Energy-Efficiency in the Plastics Industry

  • India’s plastics industry is experiencing high demand and projected growth at a CAGR of 6.6% from 2022 to 2027
  • Businesses in the industry are focusing on maintaining equipment health and achieving profitability, productivity, performance, and efficiency
  • Mobil is forming rich partnerships with businesses in the sector to provide lubrication solutions and help them increase performance, productivity and profitability

India, a rapidly growing economy, is currently experiencing a remarkable surge in the demand for plastics across in various industries and across diverse forms. Plastics have become an indispensable part of modern life, finding applications in industries such as packaging, automotive, construction, electronics, healthcare and more. This escalating demand poses a unique challenge for businesses operating in the plastics industry as they strive to meet the needs of the market while ensuring sustainable growth.

The plastics industry in India has grown into a multimillion-dollar business, exhibiting impressive growth potential. According to market research, the industry is projected to achieve a significant compound annual growth rate (CAGR) of 6.6% from 2022 to 2027. This growth is fuelled by factors such as rapid urbanization, population growth, increasing disposable incomes and the emergence of innovative plastic-based products and technologies.

To effectively address the challenge of meeting the burgeoning demand for plastics, businesses in the industry are placing increasing emphasis on achieving not only profitability but also productivity, performance, and efficiency. These factors are critical for companies to maintain a competitive edge, capitalize on the opportunities presented by the growing demand, and navigate the evolving market dynamics. Businesses are actively seeking ways to optimize their operations, streamline processes, enhance productivity, and deliver high quality products to meet customer expectations.

A key determinant of business efficiency lies in the performance of critical equipment utilized in the plastics industry. Businesses recognize the importance of ensuring the health and optimal functioning of their equipment to maximize productivity and minimize downtime. The performance of machinery and equipment, plays a vital role in the overall efficiency and productivity of the manufacturing process.

As a result, informed decision-making in selecting the right lubricants plays a crucial role for businesses in the plastics industry. Lubricants are essential for maintaining the smooth operation of machinery and minimizing friction, heat generation and water. The choice of lubricants can significantly impact the performance, longevity, and reliability of equipment. Therefore, businesses are now seeking lubrication solutions with exceptional properties and also ones that offer longer oil drain intervals.

Opting for lubrication solutions with extended oil drain intervals brings several benefits to businesses in the plastics industry. Firstly, it reduces maintenance frequency, saving valuable time and resources. With longer intervals between oil changes, businesses can minimize production disruptions caused by maintenance activities, allowing for increased uptime and productivity. Secondly, extended oil drain intervals result in cost savings. Business can reduce the frequency of lubricant purchases, disposal costs, and labour expense associated with oil changes. Moreover, it also minimizes the environmental impact by reducing waste generation. Lastly, longer oil drain intervals contribute to the longevity and reliability of equipment, as frequent oil changes can lead to wear and tear, affecting the performance and lifespan of critical components.

Premium lubrication solutions and services emerge as a pivotal factor in enhancing business operations in the plastics industry. These solutions are specifically formulated to meet the demanding requirements of modern machinery used in plastics manufacturing. They offer superior lubrication performance, providing excellent wear protection, minimizing friction, controlling deposits, and ensuring optimal equipment efficiency. By utilizing high quality lubricants, companies can achieve smoother operations, reduced energy consumption, improved productivity and increased longevity of equipment components.

The adoption of best-in-class lubrication solutions goes beyond the choice of products. It requires a comprehensive approach that encompasses lubrication management , training, and technical support. Businesses are increasingly seeking partnerships with lubrication providers who can offer not only top quality products but also valuable expertise and support. Collaborating with a leading lubrication provider, such as, Mobil, can greatly benefit businesses in the plastics industry.

Solutions for advancing productivity

Subhalaxmi Pet, located in Jagatpur Industrial Estate of Cuttack, Odisha, is a manufacturer, exporter, and retailer of pet cans, pet bottles, pet jars, pet preforms, and pet rolls. With a diverse portfolio, the company manufactures all kinds of PET preform in various types of neck sizes. For its everyday operations, the company utilises several advanced precision equipment including an injection molding machine. For this machine, Subhalaxmi Pet has been using a market competitive 150 VG-68 grade hydraulic oil. While initially bringing positive results, over time, the use of this hydraulic oil resulted in frequent oil drain requirements, filter replacements, and faults in the hydraulic pump. Subsequently, it led to increased machine downtime, productivity loss, and higher maintenance man-hours.

Seeking expert opinion to overcome the challenge, Subhalaxmi Pet approached Mobils Field Engineering Services (FES) team. Following a thorough study of the application and maintenance practices, Mobil’s FES team recommended a switch to Mobil DTE 26 Ultra hydraulic oil for the injection molding machine. With this transition, over time, Subhalaxmi Pet was able to observe benefits in extended oil drain interval by three times which further reduced the frequency of oil changes and associated maintenance activities. The use of Mobil DTE 26 Ultra also resulted in extended lifespan for oil filters that minimised the need for frequent replacements. With enhanced equipment reliability and reduced downtime, Subhalaxmi Pet experienced increased productivity that optimised their manufacturing output. This also resulted in reduction in machine downtime by six hours, allowing for an incresed efficiency in operations.

By reducing the oil drain frequency, Subhalaxmi Pet also contained negative environmental fallouts by registering a decrease in oil usage by 804 litres. The enhanced equipment reliability and reduced maintenance needs led to a revenue improvement of INR 1,20,832 that optimised the overall operational costs. The successful implementation of Mobil DTE 26 Ultra hydraulic oil at Subhalaxmi Pet demonstrates the positive impact of utilising advanced lubrication solutions as developed by Mobil and how, Mobil is assisting businesses in overcoming operational challenges and adopting top notch lubrication practices. Mobil’s team of experts works closely with companies to understand their specific needs, assess equipment requirements, and develop customised lubrication programs. This collaboration ensures that businesses have access to the most suitable lubrication solutions that optimise equipment performance, reduce maintenance costs, and enhance overall operational efficiency.

Leading lubrication innovation

Mobil DTE 26 Ultra hydraulic oil is part of the acclaimed Mobil DTE 20 Ultra Series oils that are high performance anti-wear hydraulic oils with extended oil life capabilities and have demonstrated up to 2 times longer oil drain intervals versus similar competitive oils.

They meet the stringent requirements of hydraulic systems using high pressure, high output pumps as well as other hydraulic system components such as close clearance servo-valves and numerically controlled (NC) machine tools. The products exhibit outstanding oxidation and thermal stability allowing long oil life and minimised deposit formation in harsh conditions and with severe hydraulic systems using high pressure, high output pumps. The keep clean performance protects critical hydraulic system components from malfunction, such as tight tolerance servo and proportional valves found in many modern hydraulic systems.

With customer experience at the centre of its brand ambition, Mobil is collaborating closely with industry leaders like Subhalaxmi Pet to help them achieve their productivity and energy-efficiency goals. This, in turn, is positively influencing the plastics industry to move towards more efficiency and sustainability in their operations. Bringing a legacy of over 150 years complemented by continuous R&D, Mobil remains committed to innovating lubrication services and supporting the sustainable growth of the plastics industry in India.

www.mobil.in

 

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SABIC and SINOPEC Announce Commercial Operation of PC Plant at Join Venture SSTPC

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SABIC and SINOPEC Announce Commercial Operation of PC Plant at Join Venture SSTPC

SABIC and SINOPEC announced the commercial operation of a new polycarbonate (PC) plant at their 50-50 joint venture (JV) – SINOPEC SABIC Tianjin Petrochemical Co. Ltd. (SSTPC). Khalid Hashim Al-Dabbagh, SABIC Chairman and Ma Yongsheng, SINOPEC Chairman attended the ceremony.

Established in 2009, SSTPC is a mega-size petrochemical complex that already consists of nine world-scale production plants producing chemicals, polyethylene, and polypropylene. With an annual designed capacity of 260 kT, the new PC plant is a vital component of SABIC’s PC growth strategy in China, allowing for further collaborations with global and local customers. The development of the PC plant marks the next chapter of the JV and strengthens the partners’ capability to meet regional PC market demands.Abdulrahman Al-Fageeh, SABIC CEO said, “By working in partnership, SABIC and SINOPEC are unlocking significant and mutual growth opportunities that complement the national agendas of Saudi Arabia and China. Building on our position as one of the world’s leading polycarbonate manufacturers, our first-ever PC plant in Asia underlines our commitment to operate and manufacture in markets that are close to our customers to increase service capabilities, agility, and supply reliability.”

Al-Fageeh continued, “For almost 40 years, China has been a key strategic market for SABIC and our investment in Tianjin reflects our position as a trusted supplier, investor and partner for sustainable and inclusive growth.”

The availability of SABIC’s polycarbonate will primarily be for customers in the Greater China region, targeting major PC-related industries such as Electricals & Electronics, Consumer Goods & Appliances, automotive, healthcare products and Building and Construction applications. SABIC’s portfolio of PC materials produced at SSTPC will be marketed under its LEXAN ™ resin brand.

Ma Yongsheng, Chairman of SINOPEC said, “SINOPEC consistently strives to propel the development of SSTPC and facilitate China-Saudi petrochemical cooperation. The successful commercial operation of the PC plant marks a successful case of SINOPEC towards high-end chemical materials. Looking ahead, SINOPEC will further leverage its advantages to accelerate the development of PC materials, contributing to satisfying the needs of high-performance petrochemical materials generated by the Chinese people’s pursuit of a better life.”

Polycarbonate is a transparent, high-impact, and strong yet lightweight material, used widely in automotive parts, home appliances, medical products, and many everyday products. Future demand for polycarbonate and other engineering plastics is expected to grow in China, to support the increasing production of electronics, automotive, information technology and building materials.

SSTPC has served as the epitome of close China-Saudi economic ties. In 2016 and 2017, during King Salman bin Abdulaziz Al-Saud Custodian of the Two Holy Mosques, and Xi Jinping, President of China’s mutual visits, SABIC and SINOPEC signed a series of memorandums of cooperation under the patronage of the leaders of two countries, with the polycarbonate plant’s joint construction being underlined as one of the most important projects.
www.sabic.com / www.sinopec.com

 

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