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Guided Tours Bring Focus and Insights to Visitors at K 2025

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Guided Tours Bring Focus and Insights to Visitors at K 2025

When the international plastics and rubber community gathers in Düsseldorf for K 2025, visitors will not only find the world’s leading trade fair for the sector, but also a new way of navigating its scale and complexity. Alongside the 3,000+ exhibitors from more than 60 countries, the organisers are once again offering thematically focused guided tours on selected days of the show. These tours are carefully designed to combine expert commentary with curated booth visits, helping participants gain a structured overview of the latest developments in their chosen field of interest.

The tours will be offered in German and English, and participation is free of charge, making them accessible to both local and international attendees. Registration can be completed through the official K 2025 website, where detailed schedules and routes are listed. The trade fair itself will be open daily from 10:00 a.m. to 6:30 p.m. Tickets to K 2025 are priced at €60 for a day pass and €125 for a three-day ticket, with reduced rates of €20 per day available for pupils and students.

Materials and Design: Innovation at the Intersection of Creativity and Technology

One of the most popular guided formats will be the Materials & Design Tour, led by internationally recognised designer and materials specialist Chris Lefteri. Lefteri has long been regarded as a bridge-builder between creative design and industrial application, and his tours at previous editions of K have attracted strong interest from product developers, brand owners, and design professionals.

This route takes participants directly to exhibitors pushing boundaries in innovative material solutions, sustainable design concepts, and cutting-edge industrial technologies. At each stop, Lefteri highlights not only the functionality of the products, but also their sensory and emotional qualities—factors increasingly valued in consumer-driven markets. With sustainability becoming central to product innovation, the tour emphasises how plastics can be developed and designed to balance performance, aesthetics, and environmental responsibility.

For many attendees, this curated tour serves as an eye-opener, showing how material choices can influence everything from brand storytelling to circular product lifecycles. Lefteri’s commentary offers a global perspective on where design is headed and how plastics can remain relevant in an era that demands creativity without compromising ecological goals.

Digitalisation, Smart Processes, and Recycling: The Future of Intelligent Manufacturing

Another major theme of the guided tours addresses the digital transformation of the plastics industry. Here, participants are introduced to exhibitors showcasing intelligent production processes, automation technologies, and the integration of artificial intelligence into manufacturing workflows. With efficiency, resource conservation, and sustainability as primary drivers, these tours focus on how digital tools are reshaping production environments.

A central stop on this tour is the VDMA Power of Plastics Forum, which will take place outdoors and feature six thematic pavilions. Here, machinery and equipment manufacturers will conduct live demonstrations, turning theory into practice by showing how plastic waste can be converted into high-quality re-granulate and then processed into circular-ready products. These hands-on displays not only highlight the feasibility of recycling at scale but also underline the economic potential of circular economy models.

Participants will also encounter exhibitors applying data-driven transparency, process optimisation, and closed-loop recycling systems. For decision-makers and engineers alike, this tour represents a concentrated snapshot of how digitalisation and sustainability are converging in practice.

Young Talents: Guiding the Next Generation

The Young Talents Tour is specifically designed for students, apprentices, and young professionals who are considering a career in plastics and rubber. What makes this format unique is that it is led by young professionals from within the sector, offering a peer-to-peer exchange that feels approachable and authentic.

During the tour, participants are introduced to vocational pathways, study opportunities, and career prospects that exist within the industry. Stops at selected exhibitors illustrate how diverse the field has become—ranging from material science and mechanical engineering to digitalisation, recycling technologies, and design. The programme also includes visits to the VDMA Power of Plastics Forum, where practical demonstrations help contextualise future job roles.

For the next generation of professionals, this tour is more than just orientation; it is an invitation to become part of an industry in transformation. With companies worldwide investing heavily in sustainable and digital innovation, demand for new talent is rising sharply. The Young Talents format addresses this need directly, making it a valuable bridge between education and industry.

Why Guided Tours Matter at K 2025

With its immense size and global scope, K 2025 can be overwhelming even for experienced visitors. The guided tours offer an efficient way to focus on what matters most, whether that is sustainability-driven design, digital production technologies, or career opportunities. By combining expert guidance with first-hand exhibitor visits, participants save time, gain deeper insights, and leave with a clearer understanding of where the industry is heading.

Moreover, the tours reflect the broader ethos of K 2025, which is built around the theme “The Power of Plastics! Green – Smart – Responsible.” They emphasise plastics not simply as a material, but as a medium for innovation, circularity, and global solutions to resource challenges.

For designers, engineers, and young professionals alike, the guided tours are more than just an add-on to the fair—they are a curated learning experience within the world’s most important plastics event.

https://www.k-online.com/

#K-online#Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication #PrintMagazine #Modernplasticschina

2025

Guided Tours Bring Focus and Insights to Visitors at K 2025 When the international plastics and rubber community gathers in Düsseldorf for K 2025, visitors will not only find the world’s leading trade fair for the sector, but also a new way of navigating its scale and complexity. Alongside the 3,000+ exhibitors from more than 60 countries, the organisers are once again offering thematically focused guided tours on selected days of the show. These tours are carefully designed to combine expert commentary with curated booth visits, helping participants gain a structured overview of the latest developments in their chosen field of interest. The tours will be offered in German and English, and participation is free of charge, making them accessible to both local and international attendees. Registration can be completed through the official K 2025 website, where detailed schedules and routes are listed. The trade fair itself will be open daily from 10:00 a.m. to 6:30 p.m. Tickets to K 2025 are priced at €60 for a day pass and €125 for a three-day ticket, with reduced rates of €20 per day available for pupils and students. Materials and Design: Innovation at the Intersection of Creativity and Technology One of the most popular guided formats will be the Materials & Design Tour, led by internationally recognised designer and materials specialist Chris Lefteri. Lefteri has long been regarded as a bridge-builder between creative design and industrial application, and his tours at previous editions of K have attracted strong interest from product developers, brand owners, and design professionals. This route takes participants directly to exhibitors pushing boundaries in innovative material solutions, sustainable design concepts, and cutting-edge industrial technologies. At each stop, Lefteri highlights not only the functionality of the products, but also their sensory and emotional qualities—factors increasingly valued in consumer-driven markets. With sustainability becoming central to product innovation, the tour emphasises how plastics can be developed and designed to balance performance, aesthetics, and environmental responsibility. For many attendees, this curated tour serves as an eye-opener, showing how material choices can influence everything from brand storytelling to circular product lifecycles. Lefteri’s commentary offers a global perspective on where design is headed and how plastics can remain relevant in an era that demands creativity without compromising ecological goals. Digitalisation, Smart Processes, and Recycling: The Future of Intelligent Manufacturing Another major theme of the guided tours addresses the digital transformation of the plastics industry. Here, participants are introduced to exhibitors showcasing intelligent production processes, automation technologies, and the integration of artificial intelligence into manufacturing workflows. With efficiency, resource conservation, and sustainability as primary drivers, these tours focus on how digital tools are reshaping production environments. A central stop on this tour is the VDMA Power of Plastics Forum, which will take place outdoors and feature six thematic pavilions. Here, machinery and equipment manufacturers will conduct live demonstrations, turning theory into practice by showing how plastic waste can be converted into high-quality re-granulate and then processed into circular-ready products. These hands-on displays not only highlight the feasibility of recycling at scale but also underline the economic potential of circular economy models. Participants will also encounter exhibitors applying data-driven transparency, process optimisation, and closed-loop recycling systems. For decision-makers and engineers alike, this tour represents a concentrated snapshot of how digitalisation and sustainability are converging in practice. Young Talents: Guiding the Next Generation The Young Talents Tour is specifically designed for students, apprentices, and young professionals who are considering a career in plastics and rubber. What makes this format unique is that it is led by young professionals from within the sector, offering a peer-to-peer exchange that feels approachable and authentic. During the tour, participants are introduced to vocational pathways, study opportunities, and career prospects that exist within the industry. Stops at selected exhibitors illustrate how diverse the field has become—ranging from material science and mechanical engineering to digitalisation, recycling technologies, and design. The programme also includes visits to the VDMA Power of Plastics Forum, where practical demonstrations help contextualise future job roles. For the next generation of professionals, this tour is more than just orientation; it is an invitation to become part of an industry in transformation. With companies worldwide investing heavily in sustainable and digital innovation, demand for new talent is rising sharply. The Young Talents format addresses this need directly, making it a valuable bridge between education and industry. Why Guided Tours Matter at K 2025 With its immense size and global scope, K 2025 can be overwhelming even for experienced visitors. The guided tours offer an efficient way to focus on what matters most, whether that is sustainability-driven design, digital production technologies, or career opportunities. By combining expert guidance with first-hand exhibitor visits, participants save time, gain deeper insights, and leave with a clearer understanding of where the industry is heading. Moreover, the tours reflect the broader ethos of K 2025, which is built around the theme “The Power of Plastics! Green – Smart – Responsible.” They emphasise plastics not simply as a material, but as a medium for innovation, circularity, and global solutions to resource challenges. For designers, engineers, and young professionals alike, the guided tours are more than just an add-on to the fair—they are a curated learning experience within the world’s most important plastics event. https://www.k-online.com/

Smartline All-Electric Technology Showcased At K 2025

Smartline All-Electric Technology Showcased At K 2025

At K 2025, Bekum will highlight its strong position as a global leader in extrusion blow moulding technology, presenting new developments at booth Hall 14 C03. The company is focusing on three major themes that underline its continued leadership in the plastics machinery industry: the world premiere of the Smartline machine series, a live technology demonstration of PET handle bottles on the EBLOW 508D, and an expanded approach to customer service and retrofit capabilities. Together, these themes reflect Bekum’s drive to combine efficiency, sustainability, and customer-oriented innovation.

Smartline World Premiere: Cost-Efficiency Meets Innovation

The world premiere of the all-electric Smartline series will be a major highlight of the show. Smartline has been developed with the clear goal of minimizing the total cost of ownership (TCO) for processors. By combining a significantly reduced investment cost with best-in-class energy consumption and low-maintenance design, the new Smartline machines are aimed particularly at cost-conscious processors who want to increase their competitiveness without sacrificing quality or reliability. At K 2025, visitors will see the new SBLOW machine type in live demonstrations several times each day. The machine will be producing compact consumer packaging solutions tailored for the fast-moving consumer goods market, showcasing its suitability for high-speed, high-volume production environments where efficiency is critical. With this introduction, Bekum is signaling a new benchmark in extrusion blow moulding, offering processors access to a machine concept that balances affordability with top-tier performance.

EBLOW 508D: Redefining Technology Leadership in PET

Technology leadership will also be on full display with the EBLOW 508D, an all-electric double-station machine designed for complex and demanding extrusion blow moulding applications. At the show, Bekum will stage a live demonstration of crystal-clear PET handle bottles produced on this advanced system. The EBLOW 508D stands out with its powerful e-Twin-Toggle clamping system with a clamping force of 300 kN, high-efficiency drives, and the intuitive BC 8.0 control system, all of which ensure reliable performance and precise operation. What makes the system particularly versatile is its ability to process both PET and HDPE without conversion, allowing manufacturers to produce either PET handle bottles or stackable HDPE canisters of up to 12 liters. Bekum’s collaboration with NOVAPET will further enhance this presentation, as the machine will demonstrate the production of a 2-liter handled amphora made entirely from 100% recyclable PET. This unique amphora bottle not only highlights the excellent transparency and mechanical strength of PET but also underlines the design flexibility that gives brand owners a competitive edge in packaging differentiation. Such innovations emphasize Bekum’s role in driving the adoption of PET for extrusion blow moulding, an area where the company has consistently provided solutions for recyclability, clarity, and sustainability.

Service First: Expanding Retrofit and Cross-Brand Support

A third key theme at K 2025 will be Bekum’s commitment to service. Under its “Service First” approach, the company is expanding its service capabilities to provide even more comprehensive support to customers worldwide. With a strengthened service team based in Siegburg/Bonn, Bekum is now offering independent retrofit and maintenance solutions, not only for its own machines but also for blow moulding systems from other manufacturers. This expansion marks a significant step forward, as customers with mixed machine fleets can now benefit from Bekum’s decades of expertise, trusted technical services, and reliable spare parts supply. The offering extends beyond basic maintenance to include condition assessments, targeted retrofit packages, and even the ability to retrofit non-Bekum machines with Bekum’s highly regarded extrusion heads.

One notable innovation in this area is the 3BKW55-3 extrusion head with vertical extruders, which has been specifically developed for processing recyclable materials. On display at the booth, this head features a flow-optimized geometry and spiral mandrel technology that ensures outstanding melt homogeneity and precise layer distribution, both critical factors in high-quality packaging production. Additionally, the extrusion head has been designed with user-friendly mechanical adjustments, making operation simpler and more efficient. By extending these advanced solutions to non-Bekum equipment, the company is strengthening its customer-first philosophy and ensuring that more manufacturers can access its technological advantages, regardless of the brand of machines they operate.

Altogether, Bekum’s presentation at K 2025 illustrates a holistic strategy that goes far beyond machinery. With the debut of the Smartline series, the company is addressing the growing demand for energy-efficient and cost-effective solutions. With the EBLOW 508D demonstration, it is reaffirming its leadership in PET extrusion blow moulding and showing how sustainable materials like recyclable PET can be shaped into innovative, brand-enhancing packaging. And with its broadened service portfolio, Bekum is reinforcing its long-term commitment to customers, ensuring reliable support, modernization, and sustainability across the blow moulding industry.

Visitors at Hall 14, booth C03 in Düsseldorf will not only see ground-breaking machinery in action but will also learn how Bekum’s innovations can help them face future issues, such as reducing manufacturing costs; enabling the use of recyclable materials; and getting more use out of their current equipment. Bekum will continue to demonstrate why it has led the world in extrusion blow moulding solutions.

https://www.bekum.com/en/

#Bekum#Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication #PrintMagazine #Modernplasticschina

Hon’ble Union Minister Nitin Gadkari Inaugurates Oben Electric’s 75th Showroom In Nagpur

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Hon’ble Union Minister Nitin Gadkari Inaugurates Oben Electric’s 75th Showroom In Nagpur

Hon’ble Union Minister for Road Transport & Highways, Shri Nitin Gadkari, inaugurated Oben Electric’s 75th showroom in Nagpur, marking a major milestone for India’s homegrown and R&D-driven electric motorcycle manufacturer. Located in Hanuman Nagar, the new showroom is complemented by a dedicated Oben Care service center, providing customers with convenient access to reliable maintenance and expert after-sales support. This addition further strengthens Oben Electric’s presence in Maharashtra, where demand for the Oben Rorr EZ Sigma continues to grow rapidly.

With this launch, Oben Electric now operates 7 showrooms across Maharashtra. The company has already expanded to 75 showrooms and service centers across India and remains on track to scale its network to 150+ showrooms and service centres by the end of this financial year. It also maintains a strong presence in key Indian cities including Bengaluru, Delhi, Kochi, Jaipur, Amritsar, Hyderabad, and Lucknow, driven by rising customer demand and accelerating EV adoption nationwide.

Commenting on the launch, Madhumita Agrawal, Founder & CEO, Oben Electric, said, “We have received an overwhelmingly positive response from riders, which continues to drive our efforts to expand Oben Electric’s nationwide presence. The launch of our 75th showroom in Nagpur reinforces our commitment to making premium commuter electric motorcycles more accessible. Backed by a customer-first approach and robust in-house R&D, we remain focused on delivering not just innovative products but a complete EV ecosystem that enhances ownership.”

The Oben Rorr EZ Sigma, available in 3.4 kWh and 4.4 kWh variants, delivers a range of up to 175 km IDC, features three ride modes (Eco, City, Havoc), and achieves a top speed of 95 km/h. Powered by Oben’s patented LFP battery technology, it offers 50% higher heat resistance and twice the lifecycle durability, ensuring reliable performance across India’s diverse climates. With price starting at 1.16 Lakh Rorr EZ Sigma available in 3.4kWh & 4.4kWh variants, brings a premium, smart-riding experience within reach of everyday commuters. It also features a convenient Reverse Mode, a 5-inch colour TFT display with navigation, call & text alerts, and app connectivity through the Oben Electric App for live tracking, smart notifications, and remote lock access, delivering a seamless, connected ride. Rorr EZ Sigma is also available on Flipkart and Amazon.

In line with its customer-centric philosophy, Oben Electric offers 24/7 Customer Support and fast service resolution, maintaining a 90% issue-resolution rate within 72 hours. Each showroom houses an Oben Care service center staffed with platinum-certified technicians, ensuring expert maintenance for all in-house developed components including batteries, motors, and vehicle control units.

www.obenelectric.com

#Obenelectric#Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication #PrintMagazine #Modernplasticschina

Shaping Ideas Into Reality

Shaping Ideas Into Reality

 Leo Precision Pvt Ltd. is a leading mould manufacturer in India, offering complete and cost-effective solutions for the rigid packaging industry. Since its inception in 2010, the company has grown steadily and today stands as a trusted name in the field of PET preforms, caps and closures, medical components, and extrusion blow moulding (EBM) moulds.

Guided by the motto “You ideate, we shape it,” Leo specializes in turning customer concepts into high-performing, reliable moulds. With over 28 years of experience in mould-making, Leo combines technical know-how with world-class infrastructure to meet the packaging needs of clients across the globe.

One-Stop Solution for Packaging

Located in Silvassa, Western India, Leo’s 150,000 sq. ft. manufacturing facility is equipped with over 50 CNC machines and supported by a skilled team of 30+ professionals. The company offers a complete range of services including product design, prototyping, Mold development, assembly, testing, and after-sales support—all under one roof.

Leo provides specialized Mold solutions for:

  • Preform Molds We make complete hot runner moulds up to 72 cavities.
  • OEM Molds and Conversion Kits We can offer cold halves up to 144 cavities, including post cooling systems. And also interchangeable neck and weight parts
  • Single-Stage Molds for single-stage machines, with micro-pitch design
  • Caps & Closures with advanced features like flip-top caps, IMC, and unscrewing systems
  • Medical Applications, including blood collection tube moulds
  • EBM Molds for plastic containers with high-volume production

Leo is among the few companies capable of delivering complete moulding solutions—from bottle to cap—making it a preferred partner for FMCG, medical, cosmetics, and beverage industries

Built on Precision and Quality

Leo’s team of design engineers uses advanced CAD/CAM software and simulation tools like Moldex3D for flow analysis and optimization. The in-house tool room is equipped with top global machinery brands world-class 50 CNC Machine.

Each mould undergoes rigorous quality checks throughout the production cycle. At Leo’s dedicated mould testing facility, every mould is thoroughly tested and validated before delivery, ensuring production-readiness from day one.

Global Reach and Strong Support

Leo moulds are operational in over 45 countries. A team of experienced service engineers provides technical support and maintenance both in India and abroad, ensuring customer satisfaction long after delivery. With regional offices in Delhi and Chennai, Leo is well-positioned to serve customers in India and establish a sales network worldwide.

Excellence in Every Mold Trusted by Industries

At Leo Precision, excellence is not just a promise—it’s built into every mold they deliver With a strong focus on design, development, and delivery, Leo continues to be a trusted partner for companies looking for reliable and high-performance packaging solutions.

 

www.leopp.in

#Leopp#Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
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Milliken To Showcase Innovative Products And Strategic Partnerships At K Fair 2025

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Milliken To Showcase Innovative Products And Strategic Partnerships At K Fair 2025

Milliken & Company’s product innovations and strategic partnerships will take center stage at the K 2025 Trade Fair in Düsseldorf, Germany, from October 8-15, as the diversified global manufacturer showcases its latest advancements. At this year’s show, Milliken will feature new product innovations, highlight industry collaborations, and reveal the next advancement in enhancing polymers and shaping the future of the plastics industry.

“As we continue to innovate and expand our product offerings, our focus remains on enhancing performance and sustainability for our customers,” said Wim Van De Velde, SVP and Managing Director of Milliken’s plastic additives business. “Our presence at K 2025 underscores our dedication to driving the industry forward through collaboration and cutting-edge technology.”

Milliken has harnessed material science to create products that maximize efficiency and minimize resource use for more than 60 years. At this year’s K Fair, the company will feature product advancements that continue to improve polymers and elevate performance, shaping the industry’s future. New product highlights include:

  • RESIST XTRTM: Milliken RESIST XTR offers an expanded portfolio of colorants, including highly chromatic oranges designed to meet the extreme colorant performance required for demanding applications such as high-voltage battery connectors in electric vehicles (EVs). Formulated for extreme temperature processing, these high-performance colorants for engineered polymers deliver excellent thermal stability, improved lightfastness, and UV weather resistance.
  • Hyperform HPN  58ei: Milliken’s latest nucleating agent for polypropylene (PP) is designed to improve optical performance, isotropic shrinkage, and regrind quality of sheets and thermoformed PP parts, delivering an improved balance in properties between stiffness and impact resistance while reducing energy use. Excellent for packaging applications such as beverage, meat, microwaveable food, and electronics.
  • LeneXTM UGN-52: Latest barrier improvement technology enhances the performance of HDPE and LLDPE films, containers, pouches, and pharmaceutical bottles. These solutions enable downgauging to reduce material usage and part weight while also improving barrier properties in polyethylene (PE), allowing designers to create more mono-material products, thus improving recycling compatibility.
  • EXPLAZTM: Optimized laser marking in polyamides. A naturally white appearance makes EXPLAZ uniquely suitable for white or brightly colored polyamide compounds, ensuring minimal visual impact on the base polymer. With effective performance using loadings as low as 0.2% LDR, EXPLAZ delivers both optimized processing and uncompromised aesthetics.
  • Next-generation additive: As the industry increasingly demands polypropylene products with clarity levels approaching those of ultra-clear (UC) materials, Milliken is set to unveil the next chapter in its innovation journey with the introduction of a next-generation additive at the K Show. Designed to optimize performance at lower additive concentrations, the company’s latest offering will provide solutions that enhance aesthetics and reduce extraction rates, making it an excellent choice for food contact applications and intermaterial replacement opportunities.

 

With recently announced strategic partnerships with PolyChim, OQ, and more than 30 strategic partnerships at this year’s K Show, Milliken remains dedicated to working with industry leaders to enhance product performance. Show attendees are invited to join Milliken partners for live machine demonstrations that highlight the practical applications of Milliken’s additives, including:

  • LKIMM in Hall 13, Stand B78; Polypropylene cup made with Polychim’s HS45XI homopolymer resin with transparency enabled by Millad clarifying agents. Also producing a recycled polypropylene (rPP) cup with A.D. Compound making transparency and lower melt flow possible with Milliken’s Millad clarifying agents and Viscosity Modifiers.
  • Haitian in Hall 15, Stand A57; Two-liter bucket produced with Carmel CAPILENE QW 80 AV random copolymer resin and transparency enabled by Milliken’s Millad clarifying agents.
  • Tederic in Hall 15, Stand D40; HDPE caps that utilize Milliken polyethylene barrier additives.

Show attendees are also invited to join Milliken for a series of Tech Talks in Hall 6 at Gallery 1O-05 featuring industry experts discussing the company’s latest innovations and sharing valuable insights. Topics include driving advancements in plastics performance and manufacturing capabilities in collaboration with industry partners, all while prioritizing sustainability. Milliken’s new products will all be discussed throughout the Tech Talks.

From clarifiers to colorants, concentrates, and much more, Milliken’s chemical products add value across several industries, including automotive, consumer goods, electronics, healthcare, and packaging. Attendees are encouraged to schedule meetings with the Milliken team to explore solutions that can be tailored to meet their specific industry needs.

www.milliken.com

#Milliken#interpack #drupa      #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
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Toyota Highlights the Importance of Comparative Design Evaluation in AZL’s Joint Partner Project on Thermoplastic Pressure Vessel

Toyota Highlights the Importance of Comparative Design Evaluation in AZL’s Joint Partner Project on Thermoplastic Pressure Vessel

As the global shift toward sustainable hydrogen storage accelerates, thermoplastic composites are emerging as a transformative enabler. Building on its longstanding partnerships with leading companies across the composites value chain, AZL Aachen GmbH has launched its new Joint Partner Project “Thermoplastic Pressure Vessels – Benchmarking of Design-for-Manufacturing Strategies to Optimise Material Efficiency and Cost”. Among the first participants, Toyota Motor Europe underscores the strategic importance o f a comparative evaluation of design and manufacturing concepts for thermoplastic composite pressure vessels.

Driving Innovation in Thermoplastic Composites

Thermoplastic composites offer unique advantages for high-pressure vessel applications: automation, energy efficiency, recyclability, and reprocess ability. However, when thermoset-derived design principles are applied unchanged, the unique processing and performance capabilities of thermoplastics remain largely untapped .

AZL’s new project therefore takes a holistic approach — thermoplastic-driven vessel designs, manufacturing processes, and material configurations to maximise both economic and technical performance .

Dr. Martin Kerschbaum, Manager ME22 at Toyota Motor Europe, highlights the motivation behind Toyota’s participation :

“The usage of thermoplastic resins for manufacturing of high-pressure hydrogen storage vessels is of high interest for Toyota. This is due to potential advantages in terms of design, processing, performance, and circularity. It is essential to compare and evaluate the diverse options of design and manufacturing strategies for high-pressure vessels based on thermoplastic composite materials. Gaining additional insights into the key influencing factors on material efficiency, production scalability and realis tic cost- structure scenarios is a crucial part of this process. AZL’s structured approach – a combination of know-how in applications, composite materials and production systems with expertise across the entire value chain – provides Toyota with valuable input for the further development of innovative storage systems.”

A Structured, Comparative Development Framework

The nine-month project brings together international industry partners to explore new thermoplastic vessel concepts. It is structured into three work packages:
WP1: Market & Technology Landscape – mapping state-of-the-art technologies, certification protocols, and relevant IP.
WP2: Conceptual Design & Manufacturing Strategies – developing vessel architectures optimised for thermoplastics, evaluating design variants, and defining production system concepts.
WP3: Performance, Cost & Production Benchmarking – quantifying material usage, recyclability, cycle times, cost per unit, and carbon impact to guide industrial decision-making.

From Knowledge to Competitive Advantage

By actively involving engineers and decision-makers from participating companies, AZL’s Joint Partner Projects combine technical depth with strategic relevance. Participants not only gain access to engineering results and benchmarking data, but also develop in-house expertise — enabling them to communicate more effectively with customers, suppliers, and investors in the hydrogen and CNG markets.

“AZL’s Joint Partner Projects create trusted spaces for knowledge exchange.” says Philipp Fröhlig, Head of Industrial Services at AZL Aachen GmbH. “Our goal is to enable every participant to make well – founded technical and business decisions for their own product roadmap. Companies, independent of newcomers or established players benefit from collective benchmarking, faster learning by first-hand information, and a shared understanding of what drives efficiency and competitiveness in thermoplastic pressure vessel technologies.”

AZL’s Proven Expertise in Pressure Vessel Technologies

AZL has long been recognised as a leading industrial hub for composite pressure vessels. Previous Joint Partner Projects and R&D programmes have addressed hydrogen and CNG vessel design, filament and towpreg winding, and thermoplastic processing technologies. Within RWTH Aachen University’s ecosystem, AZL combines cutting-edge design, simulation, production and testing infrastructure — covering the full range of technologies for component development, prototyping and developing production systems.

This expertise is further amplified through the AZL Partnership Workgroup “Composite Pipes & Vessels”, a dedicated platform for continuous collaboration, knowledge exchange, and networking across the global composites industry. The new project builds on this foundation, offering participants both short-term insights and long-term strategic connections.

Join the Consortium and Shape the Future

The next report meeting on 5 November 2025 will provide an update on concept benchmarking and early design results. Companies interested in hydrogen and CNG storage technologies are invited to join the consortium, gain access to the project findings, and collaborate directly on defining the next generation of thermoplastic vessel concepts.

In addition to this Joint Partner Project, AZL offers individual R&D support, benchmarking studies, and strategic guidance for companies developing lightweight composite pressure vessels and related components .

www.lightweight-production.de

#lightweight-production #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
#PrintPublication #PrintMagazine #Modernplasticschina

Acquisition in Serbia: ALPLA strengthens its role as a system provider in South-East Europe

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Acquisition in Serbia: ALPLA strengthens its role as a system provider in South-East Europe

Plastic packaging specialist takes over Energoplast’s closure production

The internationally active ALPLA Group continues to grow in the compression and injection moulding segment and is taking over the production facility of Serbian closure manufacturer Energoplast. As a system provider, ALPLA supplies high-quality plastic packaging from a single source. With the closure production of Energoplast, ALPLA is expanding its footprint and product range in South-East Europe, ensuring even greater flexibility and quality.

Packaging specialist ALPLA is expanding its production and range of high-quality plastic closures in Serbia with immediate effect.

ALPLA is taking over the closure production of leading Serbian manufacturer Energoplast in Belgrade. With this acquisition, ALPLA is strengthening its role as a system provider in the beverage packaging sector in South-East Europe and the Balkan region. The takeover of personnel, production lines and existing business ensures a seamless continuation of activities. At the same time, ALPLA is meeting the growing demand in the region and expanding its range of products.

‘Energoplast’s high-quality portfolio is the perfect addition to our business in the Serbian market and will be further enhanced by our technological expertise in the future. This will enable us to secure supplies for our customers and provide them with immediate added value and strategic advantages in the long term,’ says Miroslav Micković, General Manager of ALPLA Serbia.

A stable partner for the beverage industry
Energoplast’s 2,000 square metre factory is located in the north of Belgrade. Using compression moulding and injection moulding machines, the manufacturer produces PE closures for the beverage industry in Serbia and neighbouring countries.

With now four plants in Serbia (two of which are in-house at the customer’s filling plant), two in Croatia (one of which is in-house) and one in Slovenia, ALPLA is one of the largest plastic packaging manufacturers in South-East Europe. In addition to bottles, closures and containers for food, home care and cosmetic products, as well as oils and lubricants, the company primarily manufactures PET preforms for the beverage industry.

‘With this strategic move, ALPLA is strengthening its presence in South-East Europe, promoting regional value creation and enabling it to meet growing demand in a targeted manner. This means that both local and international customers benefit equally from high-quality closure solutions and short delivery routes,’ says Rainer Widmar, ALPLA Managing Director Central and Eastern Europe.

The expansion of ALPLA’s compression moulding and injection moulding activities sends a clear signal to the market. ‘We want to fully leverage our strengths as a system provider and score points with innovative solutions. This enables us to provide first-class, reliable service from design to complete packaging,’ explains Michael Feltes, Managing Director of the injection moulding division ALPLAinject.

The transaction was completed on 1 November 2025 following legal and regulatory approval. The parties have agreed not to disclose the details of the transaction.

www.alpla.com

#Alpha #Modernplasticsindia #Pasticsnews #ModernPlasticsIndiaMagazine
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Asahi Photoproducts Launches Esko Quartz-Certified AWP-CLFQ Plate

Asahi Photoproducts Launches Esko Quartz-Certified AWP-CLFQ Plate

Esko Quartz certified at AWP Days on October 27th, the new AWP-CLFQ  combines Quartz precision with CleanPrint productivity to deliver gravure-level quality in a solventless flexo plate.

Asahi Photoproducts today announced the official launch of its new AWP-CLFQ water-wash plate. The certification handover by Esko took place on October 27th during AWP Days 2025 in Japan, officially confirming AWP-CLFQ as the first solventless plate certified for Esko Quartz imaging. The new plate combines pixel-level precision with CleanPrint productivity and sustainability benefits to help converters achieve gravure-type quality in flexographic printing.

General Manager Flexo Business Unit, Esko, and Aki Kato, Senior General Manager, Photoproducts Division.

AWP-CLFQ marks a milestone in high-end flexography. The plate is designed for Esko Quartz screening and is also compatible with Esko Crystal MCWSI workflows. Its certification confirms the ability of AWP-CLFQ to hold Esko’s finest pixel structures on the plate, which merge into a single stable printed dot on press, delivering sharp highlights, smooth transitions to zero, and dense solids. All within the familiar AWP water-wash platemaking process with CleanPrint.

AWP-CLFQ gives converters a decisive reason to switch from gravure to flexo,” said Aki Kato, Senior General Manager of the Photoproducts Division. “By combining the precision of Esko Quartz with the productivity of Asahi’s CleanPrint, we deliver a level of quality and process consistency previously exclusive to gravure, now with a sustainable solventless workflow.”

Unveiling at the AWP Days in Japan

The new AWP-CLFQ plate was unveiled and certified in front of Asahi’s partners and customers during the AWP Days 2025 in Japan, a technology event showcasing Asahi’s Solvent ZERO roadmap. Print samples were also previewed at Allstein’s Automation Open House earlier this month, where the plate impressed with high-density whites, strong solids and outstanding fades to zero on complex substrates. Following the certification, Asahi Photoproducts has initiated a controlled commercial roll-out of AWP-CLFQ for quality-driven converters worldwide, supported by Esko and local Asahi distribution partners. Broader availability will follow as production capacity scales.

The Esko Quartz Quality Certificate officially awarded to Asahi Kasei for the AWP-CLFQ plate in October 2025.

Technical highlights overview:

  • Plate type: AWP-CLFQ – water-wash plate
  • Thickness: 1.14 mm available; 1.7 mm under development
  • Certification: Officially Esko Quartz certified (October 27th, 2025)
  • Compatible screenings: Esko Quartz, Esko Crystal MCWSI and other stochastic screens.
  • Performance: Gravure-type quality: sharp highlight dots, smooth vignettes to zero, dense solids
  • Target applications: Flexible packaging; also strong in narrow web UV flexo
  • Productivity: CleanPrint technology reduces press stops and enhances OEE. It also applies to the latest ink developments in flexible packaging, including PU-resin-based solvent inks and water-based inks.
AWP-CLFQ Plate print samples produced during AWP Days.

The AWP-CLFQ plate is specifically engineered for flexible packaging and film substrates, where gravure printing has long been dominant. With its Quartz-driven pixel-precise dot formation and clean ink transfer, the new plate delivers exceptional print density and tonal range even on demanding films. This launch supports Asahi’s broader Solvent ZERO strategy — replacing solvent-based platemaking with sustainable, high-performance water-wash alternatives — with a primary focus on flexible packaging to replace rotogravure with flexo; the plate also performs strongly in narrow-web UV flexo printing. AWP-CLFQ shows outstanding performance with the latest polyurethane (PU) solvent and water-based ink developments in the industry. The slightly stickier ink binder leaves no ink residues on the plate, thanks to Asahi’s legacy CleanPrint surface energy technology.

www.asahi-photoproducts.com

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Borouge Launches First Made-In-UAE Healthcare Low-Density Polyethylene Solution

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Borouge Launches First Made-In-UAE Healthcare Low-Density Polyethylene Solution

  • Innovative solution will strengthen medical supply chains across the Middle East, Asia and Africa
  •  Production of low-density polyethylene will enable local manufacturing of IV bottles, ampoules, and other pharmaceutical packaging, supporting the Make it in the Emirates initiative
  • Part of Borouge’s ambition to deliver value-added solutions through local innovation

Borouge Plc announced today at ADIPEC the launch of the first Made-in-UAE low-density polyethylene (LDPE) for healthcare applications. This achievement follows Borouge’s successful debut of its first-ever locally produced healthcare polypropylene product earlier this year. Manufactured at Borouge’s Ruwais facility, Bormed LE6607-PH marks a significant milestone in strengthening regional medical supply chains and enabling localised production of critical sterile pharmaceutical packaging.

The milestone underscores Borouge’s commitment to advancing industrial selfsufficiency, supporting the Make it in the Emirates initiative, the national program to drive industrial growth and economic diversification. It will strengthen the UAE’s healthcare supply chain resilience as Borouge expands its impact in value-added sectors across the Middle East and Asia.

Hazeem Sultan Al Suwaidi, Chief Executive Officer, Borouge, said: “This launch
positions Borouge at the forefront of healthcare-grade production in the UAE,
strengthening our leadership across the region. By streamlining access to high-quality
medical materials, we are proactively advancing our healthcare portfolio with locally
manufactured polymers that meet international standards. This strategic move not only
supports diverse applications such as pharmaceutical manufacturing and patient care
but also reinforces our commitment to innovation and regional growth.”

Leveraging Borealis’ established Bormed technology and long-standing
commitment to the healthcare sector, Bormed LE6607-PH is an additive-free LDPE
engineered for use in pharmaceutical and medical packaging, including blow-fill-seal
bottles, ampoules, and other pharmaceutical packaging. The grade is optimised for
purity, compliance, and stability, minimising the level of extractables, leachables in final
products and ensuring compatibility with aseptic processing standards. It meets the
stringent specifications of both the EU and US Pharmacopoeia.

By manufacturing this grade in the UAE, Borouge supports not just supply chain agility
and proximity to key markets, but also consistent quality standards and reliable supply
continuity. These advantages help healthcare manufacturers and providers better
manage risk, shorten lead times, and ensure patient safety.

The launch builds on the successful introduction of Bormed RG868MO, Borouge’s
first UAE-made healthcare product, earlier this year, and now extends the company’s
healthcare portfolio even further. Together, these offerings reinforce Borouge’s role as
a strategic enabler of medical innovation and national industrial capacity.

With this locally produced polymer, Borouge contributes to safer, more resilient patient
care, supports industrial diversification, and strengthens the UAE’s position as a hub
for high-quality medical manufacturing.

www.borouge.com

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